Iveco Trakker (Euro 4-5) - Repair, Service Manual and Electrical Wiring Diagrams

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IVECO TRAKKER (EURO 4-5) - SERVICE MANUAL, WORKSHOP, REPAIR - ELECTRICITY

- English Repair and Electricity Manuals, for Iveco Trakker (Euro 4-5).
 

 INDEX:

SECTION 1 - GENERAL DATA

- General data

- Vehicle identification data

- Vehicle identification plate

- Product identification plate

- Commercial coding

- Pic number coding

- Vehicle configuration

- Composition of the models

- Refills

- International name lubricants and fluids

SECTION 2 - ENGINES

- Engines

- Engine f2b

- Technical name

- General characteristics

- Data - mounting clearances

- Tightening torques

- Tool

- Disassembly - motor assembly

- Disassembly

- Assembly

- Filling cooling system

- Purge air from the supply system

- Checks and controls

- Replacement of the electromagnetic board

- Disassembly

- Assembly

- Dismantling the motor in the bank

 

- Repair interventions

- Cylinder group

- Controls and measurements

- Cylinder shirts

- Replacing cylinder liners

- Disassembly

- Assembly and control of the outgoing

- Crankshaft

- Measurement of the main and connecting rod bolts

- Preliminary measurement of the data for the selection of the bank and connecting rod half-bearings

- Selection of half-bearings of bank and connecting rod

- Replacement of the transmission control gear and oil pump

- Control of the mounting clearance of the bed bolts

- Control of the crankshaft axial support clearance

- Piston set - connecting rod

- Disassembly

- Measurement of the diameter of the pistons

- Conditions for a correct coupling of the piston pin

- Elastic rings

- Connecting rod

- Control of the squaring of the connecting rod

- Assembly of the connecting rod-plunger assembly

- Assembly of elastic rings

- Assembling the connecting rod assembly - piston in the cylinder liners

- Control pistons highlight

- Control of the mounting clearance of the connecting rod bolts

- Cylinder head

- Control of the bearing surface of the cylinder head on the group of cylinders

- Valves

- Desincrustación and control of the valves

- Valves guide

- Replacing the valve guides

- Replacing - grinding the valve seats

- Replacing the nozzle holder cases

- Disassembly

- Control of the projection of the injectors

- Distribution

- Distribution control

- Bolt for transmission gears

- Transmission gear

- Double gear transmission

- Bushings replacement

- Distribution tree

- Control of the elevation of the eccentrics and alignment of the bolts

- Caps

- Replacing the bushes for the distribution shaft by means of the 99360487 puncher

- Disassembly

- Assembly

- Valve springs

- Rocker shaft

- Axis

- Rockers

- Assembly of the motor in the bank

- Diagram of the tightening order of the fixing screws of the lower part block

- Assembly of connecting rod - piston assemblies on cylinder heads

- Steering wheel

- Flywheel assembly

- Distribution axis assembly

- Pump injectors assembly

- Rocker shaft assembly

- Synchronization of the axis of the distribution

- Synchronization of the phonic wheel

- Adjustment of the slack in the rocker arm, exhaust inlet and preload in the control rocker arms pump injectors

- Engine termination

- Lubrication

- Oil pump

- Overpressure valve

- Oil pressure regulating valve

- Heat exchanger

- By-pass valve

- Thermostatic valve

- Engine oil filter

- Valve integrated in the cooling nozzle of the pistons

- Cooling

- Description

- Functioning

- Electromagnetic board

- Water Pump

- Thermostat

- Overfeeding

- Turbocharger vgt

- Actuator

- Solenoid valve for vgt control

- Repair interventions

- Motion control of variable geometry

- Actuator control

- Actuator stroke control

- Turbine body cleaning

- Food

- Overpressure valve

- Feed pump

- Pump injector

- Replacement of the pump injectors

- Phases of the injector

- Motor f3b

- Views of the engine

- Technical name

- Characteristic curves

- General characteristics

- Data - mounting clearances

- Tightening torques

- Schemes tightening order of the main components of the engine

- Tools

- Engine disconnection and reconnection

- Disassembly

- Reconnection

- Filling cooling system

- Purge air from the supply system

- Checks and controls

- Replacement of the electromagnetic board

- Disassembly

- Assembly

- Disassembly of motor in bank

- Repair interventions

- Cylinder group

- Controls and measurements

- Cylinder shirts

- Replacing cylinder liners

- Crankshaft

- Measurement of the bench and connecting rod bolts

- Preliminary measurement of the data for the selection of the bank and connecting rod half-bearings

- Selection of half-bearings of bank and connecting rod

- Replacement of the control gear and oil pump

- Control mounting clearance bench bolts

- Support slack control

- Connecting plunger set

- Elastic rings

- Connecting rod

- Caps

- Control cranks

- Assembly of the connecting rod-plunger assembly

- Assembly of the elastic rings

- Assembly crank bearings

- Assembly of connecting rod-plunger assemblies in cylinder liners

- Embossed control plungers

- Control loose fitting connecting rod bolts

- Cylinder head

- Dismantling of the valves

- Control surface support cylinder head in the group cylinders

- Valves

- Valve seats

- Control slack between valve stem and respective valve guide

- Valve guides

- Replacing injector cases

- Outgoing control injectors

- Distribution

- Distribution control

- Bolt of transmission gears

 

- Transmission gear

- Double transmission gear pin

- Double transmission gear

- Bushings replacement

- Distribution tree

- Control of the elevation of the eccentrics and alignment of the bolts

- Caps

- Valve springs

- Rocker shaft

- Axis

- Rockers

- Bench motor assembly

- Assembly of connecting rod-plunger assemblies in cylinder liners

- Fitting the cylinder head

- Flying box assembly

- Steering wheel

- Flywheel assembly

- Distribution axis assembly

- Pump injectors assembly

- Rocker shaft assembly

- Synchronization of the axis of the distribution

- Synchronization of the phonic wheel

- To complete the engine

- Lubrication

- Oil pump

- Overpressure valve

- Oil pressure regulating valve

- Heat exchanger

- By-pass valve

- Thermostatic valve

- Engine oil filters

- Valve integrated in the cooling nozzle of the pistons

- Cooling

- Description

- Functioning

- Electromagnetic board

- Water Pump

- Thermostat

- View of the operation of the thermostat for versions with intarder

- Overfeeding

- Turbocharger holset he 551 v

- Actuator

- Solenoid valve for vgt control

- Repair interventions

- Motion control of variable geometry

- Actuator control

- Actuator stroke control

- Turbine body cleaning

- Turbocharger holset hx 50w

- Repair interventions

- Pressure limiting valve

- Food

- Overpressure valve

- Feed pump

- Pump injector

- Pressure damper

- PTO in the distribution

- Hydraulic power take-off in the distribution - tdf (optional)

- Description

- Denox 2 system

- Denox 2 system

- General data

- Deposit

- Adblue fluid level indicator knob

- Bypass valve

- Pump module

- Dosing module

- Catalyst

- Exhaust gas temperature sensor

- Humidity detection sensor

- Diagnosis

- Diagnosis

- Diagnostic instruments

- Cluster diagnosis

- Error codes dtc - fmi

SECTION 3 - CLUTCH

- Clutch

- Description

- Clutch

- Characteristics and data

- Diagnosis

- Tightening torques

- Tool

- Disassembly and reassembly of the clutch

- Disassembly

- Controls

- Reassembly

- Disassembly and reassembly of bearing stop

- Replacing the thrust collar of the clutch shaft

- Removal-reassembly pedalboard

- Dismantling (vehicles with eurotronic speed changes)

- Dismantling (vehicles with speed change zf 9 s / 16 s ...)

- Reassembly

- Pedal

- Disassembly-reassembly

- Control and registration clutch pedal stops (vehicles with gear changes zf 9s / 16s)

- Clutch stop

- Race in vacuum clutch pedal

- Pedal distributor race

- Hydraulic control (vehicles with gear changes zf 9s / 16s)

- Master cylinder

- Clutch actuator

- Strut regulation of mechanical changes

- Indications prior to assembly of the eurotronic 12 as 1930/2330/2530 changes

- Strut regulation of the eurotronic changes 12 as 1420 td

- Air purge of the clutch circuit

SECTION 4 - CHANGE OF SPEEDS

- Gear shift

- Change of speeds zf 9 s 1310 to

- General data

- Location descriptive plate change of speeds

- Module of control of the marches e 13 mp

- Outline of the module and 13 mp

- Gear control lever

- Characteristics and data

- Changes of speeds: zf 16 s 1620 td - zf 16 s 2220 td - zf 16 s 2520 to

- Description

- Location descriptive plate change of speeds

- Functioning

- Slow range

- Fast range

- Control group epicyclic reducer

- Reduced marches

- Normal marches

- Tire change control

- Characteristics and data

- Tightening torques

AND MORE....