Harley Davidson VRSC Models (2008) - Service Repair Manual - Wiring Diagrams

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HARLEY DAVIDSON VRSC MODELS (2008) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS

- English Service Manual and Wiring Diagrams, to motorcycles Harley Davidson VRSC Models (2008).


MODELS COVERED

- Harley-Davidson VRSCDXA Night Rod Special with ABS
- Harley-Davidson VRSCDX Night Rod Special
- Harley-Davidson VRSCDA Night Rod with ABS
- Harley-Davidson VRSCD Night Rod
- Harley-Davidson VRSCAWA V-Rod with ABS
- Harley-Davidson VRSCAW V-Rod



CONTENTS:

SERVICE MANUAL

Cover
Foreword
Table Of Contents
1. Starting / Charging
- 1.1 Starter Troubleshooting
- 1.2 Starting System Diagnosis
- 1.3 Diagnostics/Troubleshooting
- 1.4 Starter Activation Circuits
- 1.5 Testing Starter On Motorcycle
- 1.6 Testing Starter On Bench
- 1.7 Charging System
- 1.8 Battery Testing
2. Instruments
- 2.1 Checking For Trouble Codes
- 2.2 Instrument Module (Im) Self Diagnostics
- 2.3 Breakout Box: Im
- 2.4 Initial Diagnostic Check: Im
- 2.5 Instrument Module
- 2.6 No Im Power
- 2.7 Indicator Lamps
- 2.8 Dtc B1003
- 2.9 Fuel Gauge Operation
- 2.10 Dtc B1004, B1005
- 2.11 Dtc B1006, B1007
- 2.12 Dtc B1008
- 2.13 Dtc U1016
- 2.14 Dtc U1064
- 2.15 Dtc U1300, U1301 Or Bus Er
3. Tsm/Hfsm
- 3.1 Turn Signal Overview
- 3.2 Harley-Davidson Smart Security System
- 3.3 H-Dsss Actuation
- 3.4 Personal Identification Number (Pin)
- 3.5 Arming/Disarming Security System
- 3.6 Warnings And Alarms
- 3.7 Service/Emergency Functions
- 3.8 Troubleshooting
- 3.9 Checking For Diagnostic Trouble Codes
- 3.10 Initial Diagnostic Check
- 3.11 Instrument Module (Im) Self Diagnostics
- 3.12 Breakout Box: Tsm/Hfsm
- 3.13 Fails To Disarm (Hfsm Only)
- 3.14 Dtc B0563
- 3.15 Tsm/Hfsm: Turn Signal Errors And Dtcs
- 3.16 Dtc B1131, B1132 (Hfsm Only)
- 3.17 Dtc B1134 Starter Output High
- 3.18 Dtc B1135
- 3.19 Dtc B1136, B1142 (Hfsm Only)
- 3.20 Dtc B1141 (Hfsm Only)
- 3.21 Dtc B1143, B1144, B1145 (Hfsm Only)
- 3.22 Dtc B1154, B1155
- 3.23 Dtc U1016, U1255
- 3.24 Dtc U1300, U1301 Or Bus Er
- 3.25 Tsm/Hfsm: Password Learn
- 3.26 Hfsm Maintenance
4. Engine Management
- 4.1 Specifications
- 4.2 Efi System
- 4.3 Diagnostic Introduction
- 4.4 Checking For Trouble Codes
- 4.5 Instrument Module (Im) Self Diagnostics
- 4.6 Breakout Box: Ecm
- 4.7 Wiggle Test
- 4.8 Initial Diagnostic Check
- 4.9 Engine Cranks, But Will Not Start
- 4.10 No Ecm Power
- 4.11 Starts, Then Stalls
- 4.12 Fuel System Electrical Test
- 4.13 System Relay Fault
- 4.14 Fan Operation Check
- 4.15 Fuel Pressure Test
- 4.16 Idle Air Control
- 4.17 Misfire At Idle Or Under Load
- 4.18 Combustion Absent/Intermittent
- 4.19 Dtc P0107, P0108
- 4.20 Dtc P0112, P0113
- 4.21 Dtc P0117, P0118
- 4.22 Dtc P0122, P0123
- 4.23 Dtc P0131, P0132, P0134, P0151, P0152, P0154
- 4.24 Dtc P0261, P0262, P0263, P0264
- 4.25 Dtc P0373, P0374
- 4.26 Dtc P0444, P0445
- 4.27 Dtc P0501, P0502
- 4.28 Dtc P0562, P0563
- 4.29 Dtc P0603, P0605
- 4.30 Dtc P1009, P1010
- 4.31 Dtc P1351, P1352, P1354, P1355
- 4.32 Dtc P1501, P1502
- 4.33 Dtc U1064, U1255
- 4.34 Dtc U1096, U1255
5. Abs
- 5.1 Antilock Brake System (Abs) General Information
- 5.2 Instrument Module (Im) Self Diagnostics
- 5.3 Breakout Box: Abs
- 5.4 Initial Diagnostic Check: Abs
- 5.5 Abs Indicator Diagnostics
- 5.6 Dtc C0562
- 5.7 Dtc C0563
- 5.8 Dtc C1017
- 5.9 Dtc C1018
- 5.10 Dtc C1021, C1023
- 5.11 Dtc C1025, C1027, C1206, C1208
- 5.12 Dtc C1032, C1034
- 5.13 Dtc C1042
- 5.14 Dtc C1043
- 5.15 Dtc C1094
- 5.16 Dtc C1095
- 5.17 Dtc C1151
- 5.18 Dtc C1153
- 5.19 Dtc C1158
- 5.20 Dtc C1212
- 5.21 Dtc C1214
- 5.22 Dtc C1216
- 5.23 Dtc C1014, C1055-C1066, C1118, C1121
- 5.24 Dtc U1300, U1301 Or Bus Er
A. Appendix A Connector Repair
- A.1 Amp 1-Place Connectors
- A.2 Amp Multilock Connectors
- A.3 Delphi Connectors
- A.4 Deutsch 1-Place Electrical Connectors
- A.5 Deusch Electrical Connectors
- A.6 Deutsch Standard Terminals
- A.7 Deutsch Mini-Terminal Crimps
- A.8 Deutsch Solid Barrel Terminals
- A.9 Relay And Fuse Blocks
- A.10 150 Metri-Pack Connectors
- A.11 280 Metri-Pack Connectors
- A.12 480 Metri-Pack Connectors
- A.13 630 Metri-Pack Connectors
- A.14 800 Metri-Pack Connectors
- A.15 Metri-Pack Terminals
- A.16 Molex Connectors
- A.17 Packard Ecm Connector
- A.18 Packard Micro-64 Connectors
- A.19 Sealed Splice Connectors
B. Appendix B Wiring
- B.1 Connectors
- B.2 Wiring Diagrams
C. Appendix C Conversions
- C.1 Metric Conversion
- C.2 Fluid Conversions
- C.3 Torque Conversions
D. Appendix D Glossary
- D.1 Glossary
E. Appendix E Tsm/Tssm (Japan/Korea)
- E.1 Tsm/Tssm (Japan/Korea) Overview
- E.2 Tsm/Tssm Features
- E.3 Tsm/Tssm Vehicle Delivery
- E.4 Tsm/Tssm Turn Signal Functions
- E.5 Tsm/Tssm Bank Angle Function
- E.6 Security System Functions: Tssm
- E.7 Arming/Disarming: Tssm
- E.8 Diagnostic Trouble Codes (Dtc)
- E.9 Initial Diagnostic Check: Tsm/Tssm
- E.10 Instrument Module (Im) Self Diagnostics
- E.11 Breakout Box: Tsm/Tssm
- E.12 Fails To Disarm
- E.13 Turn Signal Errors: B1121, B1122, B1141
- E.14 Dtc B0563
- E.15 Dtc B1131, B1132
- E.16 Dtc B1134
- E.17 Dtc B1135
- E.18 Dtc B1154, B1155
- E.19 Dtc U1016
- E.20 Dtc U1300, U1301 Or Bus Er
- E.21 Password Learn
- E.22 Tssm Maintenance
Tools
Torque Values
Index


ELECTRICAL DIAGNOSIS MANUAL

Cover
Foreword
Table Of Contents
1. Maintenance
- 1.1 General
- 1.2 Maintenance Schedule
- 1.3 Fuel And Oil
- 1.4 Bulb Requirements
- 1.5 Air Cleaner And Exhaust System
- 1.6 Radiator Side Covers
- 1.7 Cooling System
- 1.8 Engine Oil And Filter
- 1.9 Battery Maintenance
- 1.10 Brakes
- 1.11 Brake Pads And Discs
- 1.12 Bleeding Brakes
- 1.13 Tires And Wheels
- 1.14 Clutch
- 1.15 Bleeding Clutch Fluid Line
- 1.16 Rear Belt Deflection
- 1.17 Rear Belt And Sprockets
- 1.18 Drive Belt Replacement
- 1.19 Drive Sprocket Flange
- 1.20 Suspension Adjustments
- 1.21 Steering Head Bearings
- 1.22 Spark Plugs And Coil
- 1.23 Cable, Line And Frame Inspection
- 1.24 Throttle Cables
- 1.25 Valve Lash
- 1.26 Secondary Cam Chain
- 1.27 Headlamp Alignment
- 1.28 Critical Fasteners
- 1.29 Storage
- 1.30 Troubleshooting
2. Chassis
- 2.1 Specifications: Chassis
- 2.2 Vehicle Identification Number (V.I.N.)
- 2.3 Frame And Lower Frame Rails
- 2.4 Front Engine Mount
- 2.5 Front Engine Mount Assembly
- 2.6 Rear Engine Mounts
- 2.7 Engine Replacement
- 2.8 Footrests And Foot Controls: Forward Mount
- 2.9 Footrests And Foot Controls: Mid-Mount
- 2.10 Passenger Footrests
- 2.11 Throttle Cables
- 2.12 Clutch Master Cylinder And Reservoir
- 2.13 Clutch Hand Lever
- 2.14 Clutch Fluid Line
- 2.15 Secondary Clutch Actuator
- 2.16 Front Brake Master Cylinder/Reservoir
- 2.17 Front Brake Caliper
- 2.18 Rear Brake Master Cylinder And Reservoir: Forward Controls
- 2.19 Rear Brake Reservoir: Mid-Mount Controls
- 2.20 Rear Brake Master Cylinder: Mid-Mount Controls
- 2.21 Rear Brake Caliper
- 2.22 Handlebars: Vrscaw
- 2.23 Handlebars: All Except Vrscaw
- 2.24 Front Wheel
- 2.25 Wheel Lacing
- 2.26 Truing Laced Wheels
- 2.27 Rear Wheel
- 2.28 Sealed Wheel Bearings
- 2.29 Disc Rim Runout
- 2.30 Tires
- 2.31 Wheel Alignment
- 2.32 Front Fender
- 2.33 Front Fork
- 2.34 Steering Head
- 2.35 Fork Lock
- 2.36 Belt Guard And Debris Deflector
- 2.37 Rear Shock Absorbers
- 2.38 Swingarm
- 2.39 Seat
- 2.40 Rear Fender
- 2.41 Jiffy Stand
3. Engine
- 3.1 Specifications: Engine
- 3.2 Service Wear Limits
- 3.3 How To Use This Section
- 3.4 Oil Flow
- 3.5 Oil Pressure
- 3.6 Troubleshooting
- 3.7 Stripping Motorcycle For Service
- 3.8 Camshafts, Drive Chains And Camshaft Timing
- 3.9 Cylinder Head
- 3.10 Upper And Lower Crankcase Separation
- 3.11 Engine Bottom End Service
- 3.12 Oil Pump
- 3.13 Oil Filter Mount
4. Fuel System
- 4.1 Specifications: Fuel System
- 4.2 Electronic Fuel Injection (Efi)
- 4.3 Fuel Tank
- 4.4 Throttle Position Sensor (Tp)
- 4.5 Intake Air Temperature Sensor (Iat)
- 4.6 Engine Coolant Temperature Sensor (Ect)
- 4.7 Throttle Body And Fuel Rail
- 4.8 Idle Air Control (Iac)
- 4.9 Manifold Absolute Pressure Sensor (Map)
- 4.10 Oxygen Sensor
- 4.11 Fuel Injectors
- 4.12 Fuel Pump/Filter/Sender Assembly
- 4.13 Fuel Pressure Test
- 4.14 Exhaust System: Vrscaw
- 4.15 Exhaust System: Vrscd
- 4.16 Exhaust System: Vrscdx
- 4.17 Vapor Valve
- 4.18 Intake Leak Test
- 4.19 Evaporative Emissions Control (Ca Models)
5. Starter
- 5.1 Specifications: Starter
- 5.2 Starter System
- 5.3 Starter Relay
- 5.4 Starter
- 5.5 Starter Solenoid
6. Cooling System
- 6.1 Specifications: Cooling System
- 6.2 Coolant Flow
- 6.3 Engine Coolant
- 6.4 Thermostat
- 6.5 Water Pump
- 6.6 Coolant Pipes And Hoses
- 6.7 Oil Line Fittings
- 6.8 Radiator And Oil Cooler
- 6.9 Oil Cooler
7. Transmission
- 7.1 Specifications: Transmission
- 7.2 Clutch
- 7.3 Transmission
- 7.4 Counterbalancer Bearing Replacement
- 7.5 Shift Shaft And Seal
- 7.6 Output Shaft
- 7.7 Input Shaft
8. Electrical
- 8.1 Specifications: Electrical
- 8.2 Electronic Control Module (Ecm)
- 8.3 Relay And Fuse Block
- 8.4 Maxi-Fuse
- 8.5 Voltage Regulator
- 8.6 Ignition/Headlamp Key Switch
- 8.7 Headlamp: Vrscaw
- 8.8 Headlamp: Vrscd/Vrscdx
- 8.9 Tail Lamp
- 8.10 Turn Signals And Running Lights
- 8.11 Turn Signal Security Module (Tssm)
- 8.12 Crank Position Sensor (Ckp)
- 8.13 Alternator
- 8.14 Instrument Cluster: Vrscaw
- 8.15 Instrument Cluster: Vrscd/Vrscdx
- 8.16 Vehicle Speed Sensor (Vss)
- 8.17 Neutral Switch
- 8.18 Oil Pressure Switch
- 8.19 Stoplight Switch: Forward Mount Controls
- 8.20 Stoplight Switch: Mid-Mount Controls
- 8.21 Horn
- 8.22 Cooling Fans
- 8.23 Handlebar Switch Assemblies
- 8.24 Right Handlebar Switch
- 8.25 Left Handlebar Switch
A. Appendix A Connector Repair
- A.1 Amp 1-Place Connectors
- A.2 Amp Multilock Connectors
- A.3 Autofuse Electrical Connector
- A.4 Delphi Connectors
- A.5 Delphi Maxi-Fuse Housing
- A.6 Deutsch 1-Place Electrical Connectors
- A.7 Deusch Electrical Connectors
- A.8 Deutsch Mini-Terminal Crimps
- A.9 Deutsch Standard Terminals
- A.10 Deutsch Solid Barrel Terminals
- A.11 Molex Connectors
- A.12 Packard 150 Metri-Pack Connectors
- A.13 Packard 280 Metri-Pack Relay And Fuse Block Connectors
- A.14 Packard 480 Metri-Pack Connectors
- A.15 Packard 630 Metri-Pack Connectors
- A.16 Packard Metri-Pack Terminals
- A.17 Packard Ecm Connector
- A.18 Packard Micro-64 Connectors
- A.19 Sealed Splice Connectors
B. Appendix B Wiring
- B.1 Connectors
- B.2 Wiring Diagrams
C. Appendix C Abs
- C.1 Abs Module
- C.2 Wheel Speed Sensor
- C.3 Abs Brake Lines
D. Appendix D Valve Lash
- D.1 Valve Tappet Shims
- D.2 Valve Lash Calculation Worksheet 1
- D.3 Valve Lash Calculation Worksheet 2
E. Appendix E Conversions
- E.1 Length Conversion
- E.2 Fluid Conversion
- E.3 Torque Conversion
F. Appendix F Glossary
- F.1 Glossary
Tools
Torque Values
Index