Mazda MZR CD RF Turbo Diesel Engine - Service Manual - Repair Manual

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MAZDA MZR-CD (RF TURBO) DIESEL ENGINE - WORKSHOP, SERVICE, REPAIR MANUAL

- English Service Manual / Repair Manual, for Mazda MZR CD RF Turbo Diesel Engine.
 

CONTENTS:

GENERAL INFORMATION

- How To Use This Manual . Gi-2
- Range of topics  Gi-2
- Service procedure . Gi-2
- Symbols Gi-3
- Advisory messages . Gi-4
- Units . Gi-5
- Units  Gi-5
- Fundamental Procedures  Gi-6
- Preparation of tools and measuring
- Equipment. Gi-6
- Special service tools Gi-6
- Disassembly Gi-6
- Inspection during removal,
- Disassembly. Gi-7
- Arrangement of parts  Gi-7
- Cleaning of parts Gi-7
- Reassembly. Gi-7
- Adjustment. Gi-8
- Rubber parts and tubing  Gi-8
- Hose clamps . Gi-8
- Torque formulas. Gi-9
- Vise. Gi-9
- Electrical System Gi-10
- Electrical parts Gi-10
- Connectors Gi-10
- New Standards  Gi-13
- New standards Gi-13
- Abbreviations  Gi-15
- Abbreviations  Gi-15


ENGINE

- Engine b-2
- Engine overhaul service warning .b-2
- Mountingb-2
- Engine dismounting.b-3
- Timing belt disassembly b-3
- Cylinder head (i) disassembly .b-7
- Cylinder head (ii) disassembly b-8
- Cylinder block (i) disassembly.b-10
- Cylinder block (ii) disassemblyb-13
- Cylinder head inspection.b-14
- Valve, valve guide inspection.b-15
- Valve guide replacement .b-16
- Valve seat inspection/repairb-17
- Valve spring inspectionb-18
- Camshaft inspection b-18
- Camshaft oil clearance inspection.b-19
- Camshaft end play inspectionb-19
- Cylinder block inspection/repair b-20
- Oil jet valve, nozzle inspection b-20
- Piston inspection.b-21
- Piston clearance inspection/repair .b-21
- Piston ring clearance inspectionb-21
- Piston pin clearance inspection.b-22
- Crankshaft inspectionb-22
- Crankshaft oil clearance
- Inspection/repair.b-23
- Crankshaft end play inspection/
- Repair.b-24
- Connecting rod inspection .b-24
- Connecting rod oil clearance
- Inspection/repairb-24
- Connecting rod side clearance
- Inspectionb-25
- Piston and connecting rod
- Inspectionb-25
- Cylinder head bolt inspection.b-25
- Timing belt auto tensioner
- Inspectionb-26
- Pilot bearing inspection.b-26
- Oil pump inspection.b-27
- Valve clearance inspectionb-28
- Valve clearance adjustment .b-28
- Cylinder block (i) assembly.b-30
- Cylinder block (ii) assemblyb-32
- Cylinder head (i) assembly .b-37
- Cylinder head (ii) assembly b-39
- Timing belt assembly b-43


TECHNICAL DATA

- Technical Data . Td-2
- Engine  Td-2


SPECIAL TOOLS

- Special Tools .st-2
- Engine .st-2