Ducati Multistrada 1200 S Pikes Peak - Service Manual - Repair Manual

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DUCATI MULTISTRADA 1200 S PIKES PEAK - SERVICE MANUAL / REPAIR MANUAL

- English Service Manual / Repair Manual for motorcycle Ducati Multistrada 1200 S Pikes Peak.


CONTENTS:

MTS.01 - GENERAL
SYMBOLS - ABBREVIATIONS - REFERENCES
- Product specifications
HAZARDOUS PRODUCTS - WARNINGS
- General maintenance instructions
- General safety rules
MTS.02 - INFORMATION ABOUT THE MODEL
MODEL IDENTIFICATION DATA
- Identification data
MTS.03 - TECHNICAL DATA
TECHNICAL SPECIFICATIONS
- Lights/instrument panel
- Injection system
- Fuel system
- Injection-ignition system
- Charging system/generator
- Hydraulic brakes
- Rear suspension
- Rear wheel
- Front suspension
- Front wheel
- Cooling system
- Gearbox
- Cylinder/Piston
- Crankshaft
- Timing system/valves
- Transmission
- Colours
- General
DIMENSIONS
- Dimensions
FUEL, LUBRICANTS AND OTHER FLUIDS
- Fuel, lubricants and other fluids
TIGHTENING TORQUE VALUES
- Engine tightening torque values
- Frame tightening torque values
MTS.04 - MAINTENANCE OPERATIONS
VEHICLE PRE-DELIVERY
- Assembly - packaging
- Vehicle pre-delivery
SCHEDULED MAINTENANCE CHART
- Operations to be carried out by the customer
- Operations to be carried out by the dealer
MAINTENANCE OPERATIONS
- Adjusting vehicle setup
- Adjusting the rear shock absorber
- Adjusting the front fork
- Adjusting the position of the gear change and rear brake pedals
- Adjusting the clutch lever and front brake lever
- Checking the rear brake pad wear and changing the brake pads
- Checking the front brake pad wear and changing the brake pads
- Adjusting the chain tension
- Adjusting the steering head bearing play
- Adjusting the clutch control cable
- Filling the clutch circuit
- Draining the clutch hydraulic circuit
- Changing the clutch fluid
- Changing the fluid in the rear brake system
- Changing the fluid in the front brake system
- Changing the coolant
- Checking the coolant level
- Changing and cleaning the air filters
- Spark plugs replacement
- Changing the timing belts
- Checking valve clearance
- Changing the engine oil and filter cartridge
- Check engine oil level
ACCESSORIES
- Assembling the filler plug lock
- Removing the filler plug lock
- Pannier bottom and low lid kit
- Cover kit
- Elastic elements kit
- Side panniers kit
- Side panniers kit
MTS.05 - FAIRINGS
PANEL - HEADLIGHT FAIRING
- Refitting the headlight fairing
- Removing the headlight fairing
- Refitting the panel
- Removing the panel
FAIRINGS
- Refitting the fuel tank fairings
- Refitting the front half-fairing
- Removing the front half-fairing
- Removing the front half-fairing
SEAT - TAIL GUARD AND FAIRINGS
- Side Body Panel and Tail Guard Reassembly
- Side Body Panel and Tail Guard Removal
- Refitting the seat
- Removing the seat
FRONT MUDGUARD - UNDERSUMP
- Refitting the undersump
- Removing the undersump
- Front semi-mudguard kit
- Refitting the front mudguard
- Removing the front mudguard
REAR MUDGUARD - SPLASHGUARD
- Refitting the splash guard
- Removing the splash guard
- Long rear mudguard kit
- Refitting the rear mudguard
- Removing the rear mudguard
MTS.06 - ELECTRIC SYSTEM AND ENGINE MANAGEMENT
WIRING DIAGRAM
- Table T
- Table S
- Table R
- Table P
- Table O
- Table N
- Table M
- Table L
- Table K
- Table J
- Table I
- Table H
- Table G
- Table F
- Table E
- Table D
- Table C
- Table B
- Table A
- Routing of wiring on frame
- Key to fuse box
- Wiring diagram colour codes
- Key to wiring diagram
BATTERY CHARGING SYSTEM
- Rectifier-regulator
- Generator
- Battery
- Topping up the electrolyte
- Recharging the battery
- Checking the battery charging system
ELECTRIC STARTING
- Solenoid starter
- Starter motor
- Electric starting system
LIGHTS
- Headlight aim
MTS.07 - CHASSIS
FRONT WHEEL
- Refitting the front wheel
- Overhauling the front wheel
- Removing the front wheel
REAR WHEEL
- Refitting the rear wheel
- Overhauling the rear wheel
- Removing the rear wheel
FRONT BRAKE CONTROL
- Refitting the front brake system
- Refitting the brake discs
- Overhauling the front brake components
- Removing the brake discs
- Removing the front brake system
- Maintenance operations
- Refitting the front brake master cylinder
- Removing the front brake master cylinder
REAR BRAKE
- Refitting the rear brake calliper
- Removing the rear brake disc
- Removing the rear brake calliper
- Refitting the rear brake control
- Disassembling the rear brake control
- Removing the rear brake control
ABS INFORMATION
- Disabling the ABS
- ABS operating information
- Operating principle
ABS COMPONENTS
- Wiring/hose routing
- Refitting the ABS control unit
- Removing the ABS control unit
- Changing the rear phonic wheel sensor
- Changing the front phonic wheel sensor
ABS COMPONENT MAINTENANCE
- Bleeding the ABS hydraulic system
- Adjusting the phonic wheel sensor AIR-GAP
HANDLEBAR UNIT: HAND GUARD - REAR.VIEW MIRRORS - THROTTLE CONTROL
- Refitting the handlebar
- Removing the handlebar
- Refitting the hand guards
- Removing the hand guards
- Refitting the rear-view mirrors
- Removing the rear-view mirrors
ADJUSTING THE THROTTLE CABLE
- Refitting the throttle twistgrip
- Removing the throttle twistgrip
HANDLEBAR UNIT: HYDRAULIC CLUTCH CONTROL
- Refitting the clutch transmission unit
- Removal of the clutch transmission unit
- Refitting the clutch master cylinder assembly
- Removal of the clutch master cylinder assembly
HANDLEBAR UNIT: HANDS FREE
- Refitting the Hands Free
- Removing the Hands Free
GEARCHANGE MECHANISM
- Refitting the gearchange mechanism
- Disassembling the gearchange control
- Removing the gearchange mechanism
FORK - STEERING HEAD: FRONT FORK
- Refitting the front forks
- Overhauling the front forks
- Removal of the front forks
FORK - STEERING HEAD: STEERING
- Refitting the steering tube components
- Removing the steering head components
- Steering angle adjustment
- Adjusting the steering head bearing clearance
REAR SHOCK ABSORBER UNIT
- Refitting the rear suspension
- Overhauling the rear shock absorber
- Removing the rear shock absorber
- Rear suspension system
SWINGING ARM
- Refitting the rear swinging arm
- Overhauling the rear swinging arm
- Inspecting the swinging arm shaft
- Removing the swinging arm
- Refitting the rear wheel eccentric hub and rear wheel shaft
- Removing the rear wheel eccentric hub and the rear wheel shaft
FINAL DRIVE
- Lubricating the chain
- Washing the chain
- Refitting the rear sprocket
- Replacing the rear sprocket
- Refitting the front sprocket
- Removing the front sprocket
- Inspecting the final drive
FOOTPEG BRACKETS
- Refitting the footpegs
- Removing the footpegs
STANDS
- Refitting the side stand
- Removing the side stand
FRAME INSPECTION
- Refitting the side plates
- Removing the side plates
- Refitting the rear subframe
- Removal of the rear subframe
- Refitting the headlight assembly
- Removing of the headlight assembly
- Reassembling structural components and frame
- Checking the frame
- Disassembling structural components and frame
TAIL LIGHT - NUMBER PLATE HOLDER
- Refitting the number plate holder
- Removing the number plate holder
ELECTRICAL COMPONENT TRAY
- Refitting the electrical component tray
- Removing the electrical component tray
MTS.08 - FUEL SYSTEM / EXHAUST SYSTEM
FUEL TANK
- Refitting the fuel tank flange
- Removing the tank flange
- Refitting the filler cap
- Removing the filler cap
- Refitting the fuel tank
Airbox ??V Throttle Body
- Refitting airbox and throttle body
- Removing the airbox and throttle body
AIR INTAKE
- Refitting the secondary air system
- Removing the secondary air system
- Refitting the air filters
- Removing the air filters
EXHAUST SYSTEM
- Refitting the exhaust system
- Removing the exhaust system
- Refitting the silencer
- Removing the silencer
CANISTER FILTER
- Refitting the Canister filter
- Removing the Canister filter
- Canister filter system
MTS.09 - ENGINE
Removing??Vrefitting the engine assembly
- Refitting the engine
- Removing the engine
LUBRICATION SYSTEM: OIL PUMP
- Refitting the oil pump
- Reassembling the oil pump
- Disassembling the oil pump
- Removing the oil pump
LUBRICATION SYSTEM: OIL COOLER
- Refitting the lubrication system
- Oil cooler inspection
- Removing the lubrication system
LUBRICATION SYSTEM: OIL BREATHER TANK
- Refitting the oil breather tank
- Removal of the oil breather tank
COOLING SYSTEM: WATER TANK
- Refitting the water tank
- Removing the water tank
COOLING SYSTEM: WATER RADIATOR
- Refitting the cooling system hoses and unions
- Removing the cooling system hoses and unions
- Refitting the water radiator
- Replacing the cooling fan
- Removing the water radiator
COOLING SYSTEM: WATER PUMP
- Refitting the water pump
- Removing the water pump
CYLINDER HEAD ASSEMBLY: CHECKS AND ADJUSTMENTS
- Checking the engine timing
- Checking valve lift
- Checking and adjusting the valve clearance
CYLINDER HEAD ASSEMBLY: TIMING SYSTEM
- Refitting the timing outer covers
- Refitting the timing belts
- Refitting the cylinder heads pulleys/idler pulleys
- Reassembling the timing pulleys
- Refitting the idler and tensioner pulley mounting pins
- Refitting the timing layshaft pulley
- Removing the timing layshaft pulleys
- Disassembling the camshaft pulleys
- Removing the tensioner pins
- Removing the cylinder head pulley/idler pulley
- Removing the tensioner pulley/timing belt
- Removing the timing belt covers
CYLINDER HEAD ASSEMBLY: CAMSHAFTS
- Refitting the intake manifold and water union
- Removing the intake manifold and water union
- Refitting the camshafts
- Checking the camshafts and supports
- Removing the camshafts
CYLINDER HEAD ASSEMBLIES: VALVES - ROCKER ARMS
- Refitting the cylinder head assemblies
- Reassembling the cylinder head
- Overhauling the cylinder head components
- Removing the valve rocker arms
- Removing the valves
- Removing the cylinder heads
CYLINDER/PISTON ASSEMBLY
- Refitting the cylinder/piston assembly
- Overhauling the cylinder/piston components
- Removing the cylinder/piston assembly
CLUTCH ASSEMBLY: CLUTCH
- Reassembling the clutch
- Checking and overhauling the components
- Removing the clutch
- Description of the clutch assembly
CLUTCH ASSEMBLY: CLUTCH COVER
- Refitting the clutch cover
- Reassembling the clutch cover
- Disassembling the clutch cover
- Removing the clutch cover
CLUTCH ASSEMBLY: PRIMARY DRIVE GEARS
- Refitting the primary drive gears and checking backlash
- Removing the primary drive gears
GEARBOX ASSEMBLY: GEARCHANGE MECHANISM
- Refitting the gearchange mechanism
- Refitting the gear interlock plunger and ratchet
- Disassembling gear interlock plunger and ratchet
- Removing the gearchange mechanism
GEARBOX ASSEMBLY: GEARBOX SHAFTS
- Reassembling the gearbox assembly
- Reassembling the gearbox shafts
- Inspecting the fork selector drum
- Inspecting the gear selector forks
- Overhauling the gearbox
- Disassembling the gearbox shafts
- Removing the gearbox assembly
FLYWHEEL - GENERATOR
- Refitting the generator cover
- Refitting the flywheel-generator assembly
- Overhauling the flywheel-generator assembly
- Removing the flywheel - generator assembly
- Disassembling the generator cover
- Removing the generator cover
CRANKCASE ASSEMBLY: OUTER COMPONENTS
- Refitting the starter motor gear
- Removing the starter motor idler gear
- Refitting the timing gears
- Removing the timing gears
- Refitting the external components
- Removing outer components
CRANKCASE ASSEMBLY: CRANKCASE HALVES
- Reassembling the crankcase halves
- Shimming the shafts
- Reassembling the crankcase halves
- Main bearings
- Overhauling the crankcase halves
- Separating the crankcase halves
CRANKCASE ASSEMBLY: CONNECTING RODS
- Refitting the connecting rod assembly
- Reassembling the connecting rod assembly
- Overhauling the connecting rods
- Disassembling the connecting rod assembly
Removing the connecting rod assembly