Citroën DS 21 - Repair, Service Manual and Electrical Wiring Diagrams

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CITROËN DS 21 - WORKSHOP, SERVICE, REPAIR MANUAL

- English Service Manual / Repair Manual and Wiring Diagrams for vehicles Citroën DS 21.

 
CONTENTS:

SERVICE MANUAL (1966)

Cover
Index
DS21
- Index of operations
- Characteristics and adjustments
- General
- Engine
- Distributor
- Clutch
- Gearbox
- Source, reserve of pressure
- Front Axle
- Rear Axle
- Suspension
- Steering
- Brakes
- Dynamo
- General advice
- Work on hydraulic systems
- Tachometers
- Pressure gauges, checks
- LHS2
- LHM
- Use of adhesives
- Engine
- Replace engine/gearbox
- Strip/assemble to replace engine
- Strip/assemble to replace g'box
- Overhaul engine
- Remove cylinder head
- Remove sump, camshaft
- Remove rods, pistons, barrels
- Remove crankshaft
- Preparation of components
- Clutch, water, oil pumps
- Sump. flywheel
- Distributor drive tower
- Timing gear
- Camshaft
- rods, pistons, barrels
- Crankshaft
- Block
- Assembly
- Crank end float
- Fit crankshaft
- Fit rods, piston, barrels
- Camshaft, oil pump
- Sump, timing gear
- Timing cover, cylinder head
- Distributor drive tower
- Flywheel
- Adjust tappets
- Replace cylinder head
- Overhaul cylinder head
- Dismantle
- Grind valves
- Assemble
- Replace inlet rocker assy.
- Replace exhaust rocker assy.
- Replace core plug
- Replace timing chain/pinion
- Replace camshaft
- Replace inlet manifold
- Replace cam followers
- Fuel system
- Adjust slow-running
- Replace carburettor
- Overhaul carburettor
- Replace accelerated idle device
- Replace control relay
- Replace carburettor pedal
- Replace air filter
- Overhaul air filter
- Replace petrol pump
- Overhaul SEV Marchal pump
- Replace petrol feed pipes
- Replace petrol tank
- Replace petrol tank filter
- Replace petrol gauge tank unit
- Replace air outlet/vent pipes
- Exhaust system
- Replace exhaust manifold
- Replace exhaust silencer
- Ignition system
- Adjust initial ignition advance
- Clean, adjust spark plugs
- Replace distributor
- Overhaul Ducellier distributor
- Overhaul SEV distributor
- Overhaul distributor drive tower
- Lubrication system
- Replace oil filter element
- Replace oil pump
- Overhaul oil pump
- Belts, pulleys, cooling system
- Adjust pulleys and belts
- Replace water pump
- Replace water pump belts
- Replace HP pump belts
- Replace Centrif. Reg. belt
- Replace main drive pulley
- Replace drive pulley bearing
- Replace radiator
- Replace fan
- Replace thermostat
- Replace fan cowl
- Clutch
- Overhaul clutch cylinder
- Replace clutch fork
- Replace centrifugal reg.
- Replace re-engagement control
- Replace pipe:
- Selector/centrifugal reg.
- Selector-clutch lock
- Selector-clutch eng. control-clutch
- Centr. reg/clutch lock
- Replace clutch lock
- Replace clutch cylinder
- Bleed centrif. regulator
- Check cylinder for leaks
- Adjust
- Overhaul
- Remove/refit
- Gearbox
- Overhaul
- Replace diff shaft, disc, bearing
- Replace brake disk
- Replace gearbox cover
- Overhaul gearbox cover
- Replace mech. gear selector
- Replace hydr. gear selector
- Replace change speed regulator
- Overhaul mech. gear selector
- Overhaul change-speed reg.
- O/haul hydr. gear selector
- Replace pipes:
- Rear pipe assy on g/box cover
- Front pipe assy. on g/box cover
- gearchange pipe assy.
- Cylinder piston assy for g/change control
- Replace ring seals in gear control cylinders
- Drive shafts
- Replace
- Source and reserve of pressure
- Overhaul press. distributor
- Replace hydraulic reservoir
- Replace press. distributor
- Overhaul brake accu.
- Replace brake accumulator
- Replace pipe pump-press reg.
- Overhaul pressure reg.
- Replace press. reg. / accumulator
- Overhaul pump
- Replace HP pump
- Pressure regulator
- High-pressure pump
- Front axle
- Adjust camber
- Adjust tracking
- Adjust steering centre point
- Replace half axle
- Overhaul half axle
- Replace upper pivot ball pin
- Replace lower pivot ball pin
- Rear axle
- Replace half axle
- Overhaul half axle
- Replace stub axle/bearing
- Replace bearing seal/thrust collar
- Suspension
- Adjust heights
- Adjust anti-roll bar
- Spheres
- Replace
- Replace suspension cylinder
- Replace fr. height corrector
- Overhaul damper valve
- O/haul suspension cylinder
- Check sphere pressure
- Overhaul height corrector
- Fill height corrector
- Replace anti-roll bar
- Replace fr. suspn. feed pipe
- Replace sphere/damper
- Replace r. suspn. cylinder
- Replace r. height corrector
- Replace r. anti-roll bar
- Adjust manual ht. control
- Replace manual ht control
- Steering
- Adjust lateral position
- Adjust angular position
- Adjust track
- Adjust straight-ahead posn.
- Adjust lock
- Adjust crossover pressure
- Replace steering wheel
- Replace centralising cam
- Replace steering column bracket
- Replace steering rack
- Replace rack hydraulic control
- Replace pinion assembly
- Overhaul rack
- Overhaul rack control
- O/haul pinion assembly
- Replace steering relay
- Overhaul steering relay
- Brakes
- Adjust hydraulic brakes
- Adjust mechanical brakes
- Adjust rear brakes
- Replace hydraulic brake units
- Replace hydraulic brake pads
- O/haul hydraulic brake unit
- Replace brake drum, shoes
- Replace brake backplate
- Replace wheel cylinder
- Bleed brake system
- Adjust brake pressure distribution
- Check pressure switch
- Adjust stop lamp switch
- Replace hydraulic brake pedal gear
- Replace brake press. distributor
- O/haul brake pedal gear
- Replace r. brake pivoting pipe assy.
- Mechanical brake
- Adjust parking brake
- Replace caliper
- Replace pedal gear
- Replace cable
- Electrical
- Wiring DS21, DS21M
- Replace facia panel
- Replace dynamo
- Replace starter motor
- Adjust headlights
- Pre-adjust headlamp control
- Adjust headlamps
- Replace QI headlight bulb
- Remove/refit screen wiper
- Replace heating/vent assy.
- Replace heater control valve
- O/haul heater control valve
- Body
- Replace front wing

DS21M

- Index
- General characteristics
- Engine
- Replace engine, gearbox
- Strip for replacement
- Strip for replaing gearbox
- Replace cylinder head
- Strip/assemble cylinder head
- Replace inlet manifold
- Adjust idling
- Replace carburettor
- Clutch
- Replace
- Adjust
- Gearbox
- Overhaul
- Replace g/box cover
- Gearchange
- Adjust gearchange
- Replace gear lever, cable
- Replace gear control rod
- Replace control tube, housing
- Replace HP pump
- Overhaul press. distrib. unit
- Replace steering column bearing
- Replace steering rack
- Replace hydraulic brake pads
- Replace hydraulic calipers
- Adjust mech. brake
- Replace brake cable
Special tool drawings

DS19A

- Index
- Characteristics, adjustments
- Engine
- Engine data
- Replace engine/gearbox
- Strip/assemble to replace engine
- Strip/assemble to replace g/box
- Overhaul engine
- Replace cylinder head
- Replace timing chain or pinion
- Replace camshaft
- Replace tappets
- Replace inlet manifold
- Overhaul carburettor
- Replace air filter
- Adjust static advance
- Replace distributor
- Overhaul distributor
- Check oil pressure
- Replace oil pump
- Clutch
- Replace
- Replace re-engagement control
- Gearbox data
- Replace front half axle
- Replace rear half axle
- Suspension
- Pre-adjust heights
- Adjust heights
- Replace front anti-roll bar
- Replace rear anti-roll bar
- Replace hydraulic brake pads
- Electrical
- Bulb chart
- Wiring diagram
- Schedule of parts
- Schedule of wiring
- Replace dynamo
- Adjust headlights
- Replace heater control valve

DS19MA

- Index
- Characteristics
- Engine replacement
- Strip/assemble to replace engine
- Strip/assemble to replace g/box
- Replace cylinder head/gasket
- Replace carburettor mounting block
- Replace exhaust heat shield/manifold
- Replace silencer
- Clutch data
- Replace clutch
- Replace clutch fork
- Gearbox
- Replace starter motor


DS 21 ie SERVICE MANUAL (1969)

Introduction
Contents
Type numbers
General Data
Engine
- Engine Data
- Engine block
- Engine mount
- Crankshaft
- Con. Rods
- Pistons
- Cyl. Head
- Valve gear
- Valve timing
- Rocker clearances
- Valves
- Valve springs
- Fuel system
- Fuel system accessories
Ignition
Lubrication
Cooling
Clutch
Clutch (bvh)
Gearbox
Hydraulic system
Suspension
Electricity
Chassis
Service data
Periodic servicing
Basic settings
- Accelerator control
- Clutch clearance
- Slow idle
- Clutch drag speed
- Fast idle
- Clutch re-engagement control


TECHNICAL DATA HANDBOOK (1970)

Frontispice
Index français
- Aide mémoire technique
- Répertoire
- Généralités (N° de châssis)
- Caractéristiques véhicules
- Caractéristique moteurs
- Parties fixes moteur
- Parties mobiles moteur
- Alimentation
- Accessoires d'alimentation
- Allumage
- Graissage (circuit d'huile moteur)
- Refroidissement
- Embrayage
- Boite de vitesses
- Couple conique différentiel
- Transmission
- Essieu directeur
- Essieu non directeur
- Suspension
- Direction
- Freins
- Electricité
- Châssis - plate-forme - caisse
- Entretien
- Réglages de base
English index
- Introduction
- Contents list
- Chassis numbers
- Engine type nos
- General characteristics
- Engine
- Engine 21N
- Characteristics
- Valve clearances
- Fuel supply, ignition
- Lubrication, cooling
- Sectional drawings
- Engine 17N
- Sectional drawings
- Lubrication, cooling
- Fuel supply, ignition
- Valve clearances
- Characteristics
- Engine 3N
- Sectional drawings
- Lubrication, cooling
- Fuel supply, ignition
- Valve clearances
- Characteristics
- Engine casings
- Crankcase dimensions
- Sump, timing cover
- Engine suspension
- Cylinder head
- Valve seats
- Valve guides
- Tightening torques
- Crankshaft
- Connecting rods
- Pistons, rings
- Valves, timing
- Valve springs
- Valves
- Tappet adjustment
- Valve timing
- Tightening torques
- Timing chain guide
- Rockers, shafts
- Tappets, push rods
- Camshaft
- Carburettor
- Weber
- Solex
- Fuel supply accessories
- Air filter
- Petrol pump
- Manifolds
- Fuel filter, tank unit
- Fuel tank
- Ignition
- Lubrication
- Cooling
- Clutch
- Gearbox
- Final drive
- Tightening torques
- Gear ratios
- Adjust. clutch lock
- Drive shafts
- Vibration dampers
- Hydraulic system
- Priority valve
- Main accumulator
- Pressure regulator
- Source & reserve of pressure
- Front axle
- Rear axle
- Suspension
- Tightening torques
- Height correctors
- Tyres
- Heights
- Anti-roll bars
- Manual height control
- Headlamp beam control
- Steering
- Relays
- Pinion data
- Hydraulic rack control
- Tightening torques
- Headlamp directional control
- Brakes
- Accumulator, Pressure distributor, stop lamp switch, pedal gear
- Control
- Rear
- Front
- Electrical
- Fuse table
- Bulb table
- Screen wiper
- Starter motor
- Alternator
- Battery charging
- Wiring diagram
- Colour codes
- Chassis/body
- Bonnet/rear wings
- Doors
- Maintenance
- Basic settings
- pictures
- Text
- Schedule
- Lubricants
- Tyres, capacities


TECHNICAL DATA HANDBOOK (1971)

Français
- Aide-mémoire technique N°589-5
- Répertoire
- Généralités (N° de châssis)
- Caractéristiques véhicules
- Caractéristiques moteur
- Parties fixes moteur
- Parties mobiles moteur
- Alimentation
- Accessoires d'alimentation
- Allumage
- Graissage (circuit d'huile moteur)
- Refroidissement
- Embrayage
- Boite de vitesses
- Couple conique - différentiel
- Transmission
- Hydraulique
- Essieu directeur
- Essieu non directeur
- Suspension
- Direction
- Freins
- Electricité
- Châssis-plate-forme-caisse
- Entretien
English
- Tech. data handbook 589/5
- Contents
- Chassis numbers
- Engine type
- General characteristics
- Dimensions
- DX, DJ
- DY, DT
- DJF, DLF
- Engine characteristics
- Type 21 N
- Type, valve timing
- Fuel supply
- Lubrication, cooling
- Longitudinal section
- Cross section
- Type 17 N
- Type, valve timing
- Fuel supply
- Lubrication, cooling
- Longitudinal section
- Cross section
- Type 3 N
- Type, valve timing
- Fuel supply
- Lubrication, cooling
- Longitudinal section
- Cross section
- Crankcase, cylinder barrels
- Sump, timing cover
- Engine suspension
- Cylinder head, valve seats
- Valve guides
- Tightening torques
- Sequence of tightening
- Crankshaft
- Pistons, rings
- Valve gear
- Camshaft, tappets, rods
- Rockers, rocker shafts
- Timing chain guide
- Tightening torques
- Valve timing
- Valve clearance adjustment
- Valve springs
- Valves
- Fuel system
- Carburettor
- Weber 28/36 DLE, DLE A1
- Weber 28/36 DLE2, DLEA2
- Solex 28/36 SFIF
- Solex 34 PBIC 3
- Solex 32 BIC
- Air filter, pump, manifolds
- Fuel filter, fuel gauge
- Fuel tank
- Ignition
- Distributor
- Timing charts
- Condenser, coil, plugs
- Lubrication, cooling
- Sump capacity, oil pump
- Oil press. switch, torques
- Engine oil circulation
- Fan, radiator, rad. cap, sensor
- Cooling, anti-freeze
- Clutch, flywheel
- Clutch disc, mechanism
- Pedal control
- Adjustment
- Fork return spring, cylinder
- Clutch control
- Adjustments, hydraulics
- Gearbox
- 4-speed, tight. torques
- Position of selector shafts
- Man. g'box X section
- Hydraulic g'box X section
- Gear ratios
- Gear trains
- Adustment of clutch lock
- 5-speed
- Gear trains
- Gear ratios
- Speedo ratios, lubrication
- Cross-section
- Differential
- Drive shafts
- Vibration dampers
- Hydraulic suspension, brakes
- Source, reserve of pressure
- Press. regulator, accumulator
- Priority valve
- Axles
- Front
- Camber, caster, toe
- Tightening torques
- Rear
- Camber, toe, bearing adjustment
- Suspension
- Sphere pressures
- Tightening torques
- Height correctors
- Tyre pressures
- Heights
- Anti-roll bars
- Headlight beam control
- Steering
- Adjustments, tightening
- Hydraulic rack control
- Rack pinion
- Relays
- Headlamp control
- Brakes
- Front
- Rear
- Brake pedal
- Accumulator, brake control
- Electrical system
- Fuses
- Bulb table
- Screen wiper
- Starter
- Alternator
- Battery
- Wiring diagram 9/69 ->
- Body
- Adjustment of panels
- Tyres, capacities
- Lubricants
- Maintenance
- Basic settings
- Clutch control, idle
- pictures
- text

ELECTRICAL WIRING DIAGRAM (1970)