BMW R 1100 S - Repair Manual - Reparaturanleitung- Istruzioni riparazioni

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BMW R 1100 S - SERVICE MANUAL - MANUALE DI OFFICINA - REPARATURANLEITUNG

- Multilanguage (English, Deutsch, Italiano) Service Manual, to motorcycles BMW R1100 S.


CONTENTS:

BMW R1100 S - REPAIR MANUAL
- Repair Manual
- Introduction
- Contents
- Maintenance schedule
- Pre-delivery check
- 00 Maintenance and general instructions
--- Tightening torques
--- Table of consumables
--- Pre-delivery check
--- General view of crated motorcycle
--- Checking the crate for damage
--- In case of damage in Germany
--- In case of damage in importer markets
--- Unpacking the motorcycle
--- Installing remaining items on motorcycle
--- Inspecting motorcycle for damage
--- Checking that delivery is complete
--- Filling and charging the battery
--- Disengaging and raising the fuel tank
--- Filling and charging the battery
--- Checking engine oil level when cold, adding oil if...
--- Checking clutch fluid level
--- Checking brake fluid level
--- Rear brake
--- Front brake
--- Checking headlight beam angle, adjusting if necess...
--- Checking tightness of rear wheel studs
--- Checking tyre pressures
--- Final inspection and function check
--- Final cleaning
--- Handing over the motorcycle
--- Maintenance
--- Key to maintenance intervals
--- Reading out MoDiTeC fault memory
--- (Inspections I, II, III and IV)
--- Changing engine oil, replacing oil filter element
--- (Inspections I, II, III and IV)
--- Changing oil in gearbox
--- (Inspections III and IV)
--- or every 2 years at the latest
--- Changing oil in rear wheel drive; cleaning inducti...
--- (Inspections I, III and IV)
--- Every 40 000 km (24 000 miles) or every 2 years at...
--- Replacing fuel filter
--- (Inspection III)
--- In normal operating conditions every 40 000 km (24...
--- Checking battery fluid level and topping up if nec...
--- (Inspections III and IV)
--- Replacing intake air filter element
--- (Inspection III)
--- In very dirty and dusty operating conditions, repl...
--- Replacing Poly-V belt
--- (every 60 000 km/36 000 miles)
--- (Inspection III)
--- Poly-V belt adjusting procedure:
--- Checking brake fluid level
--- Front brake
--- Rear brake
--- Checking brake pads and discs for wear/replacing
--- (Inspections II and III)
--- Checking front brake pad wear
--- Checking rear brake pad wear
--- Checking brake disc wear
--- Replacing brake pads, front brake
--- Replacing brake pads, rear brake
--- Changing brake fluid and bleeding brake system
--- Change the brake fluid annually
--- (Inspection IV)
--- Bleeding front brake circuit/changing brake fluid
--- Additional information for [ABS]
--- Bleeding rear brake circuit/changing brake fluid
--- Checking clutch fluid level
--- (Inspections I, II and III)
--- Changing the clutch fluid
--- (Inspections III and IV)
--- Every 40 000 km (24 000 miles) or every 2 years at...
--- Checking tightness of rear wheel studs
--- (Inspection I)
--- Checking rear wheel bearing play by tilting wheel
--- (Inspection III)
--- Checking swinging arm bearings, adjusting if neces...
--- (Inspections I and III)
--- Greasing the side stand pivot
--- (Inspections I, II and III)
--- Checking function of side stand switch
--- (Inspections I, II, III and IV)
--- Checking/replacing spark plugs
--- (Inspection II) check/(Inspection III) replace
--- Tightening cylinder heads
--- (Inspection I)
--- Checking/adjusting valve clearances
--- (Inspections I, II and III)
--- Checking throttle cable for ease of movement, abra...
--- (Inspections I, II, III and IV)
--- Final inspection with road safety and functional c...
--- (Inspections I, II, III and IV)
--- Road safety check
--- Roadworthiness check
- 11 Engine
--- Cutaway drawing of engine Lubricating-oil circuit
--- Cooling-oil circuit
--- Removing engine
--- Disassembling engine
--- Removing cylinder head cover
--- Locking the engine at TDC
--- Firing TDC
--- Removing and installing chain tensioner
--- Work instructions, timing-chain tensioner
--- Removing valve gear holder
--- Disassembling/assembling valve gear holder
--- Removing cylinder head
--- Disassembling, checking, repairing and reassemblin...
--- Removing and installing valves
--- Removing valve stem seals
--- Checking valves for wear
--- Remachining valve seat
--- Checking and repairing cylinder head
--- Checking valve guide for wear
--- Replacing valve guides
--- Installing valve and valve stem seal
--- Removing cylinder
--- Removing and disassembling piston
--- Checking pistons and cylinders
--- Assembling pistons
--- Removing and installing conrod
--- Removing and installing alternator mount cover wit...
--- Removing alternator mount cover
--- Replacing radial shaft seal in alternator mount co...
--- Removing auxiliary shaft drive
--- Removing oil pump
--- Removing radial shaft seal from crankshaft with en...
--- Disassembling crankcase
--- Removing crankshaft, auxiliary shaft and timing ch...
--- Removing and installing oil intake strainers
--- Replacing oil level sight glass
--- Removing and installing oil thermostat
--- Removing conrods
--- Checking conrods
--- Measuring crankshaft bearing play
--- Measuring radial bearing play
--- Installing main bearings
--- Measuring axial bearing play
--- Measuring big end bearing play
--- Assembling engine
--- Installing conrods
--- Installing crankshaft
--- Installing timing chain tensioning and slide rails...
--- Installing auxiliary shaft/timing chains
--- Assembling engine block
--- Installing radial shaft seals on crankshaft
--- Installing the crankshaft-end radial shaft seal
--- Installing the clutch-end radial shaft seal

--- Installing clutch housing
--- Installing oil pump
--- Installing auxiliary shaft drive
--- Installing piston
--- Installing cylinder
--- Installing cylinder head
--- Adjusting valve clearances
--- Installing right cylinder head
--- Adjustment specification
--- Installing left cylinder head
--- Adjustment specification
--- Installing alternator mount cover
--- Installing magnetic gate/belt pulley
--- Timing the ignition
--- Installing alternator
--- Installing engine
- 12 Engine electrics
--- Removing and installing coil and ignition leads
--- Checking ignition coil resistance
--- Removing and installing alternator
--- Poly-V belt adjusting procedure:
--- Disassembling/assembling alternator
--- Checking alternator
--- Checking armature for short to ground (earth)
--- Disassembling/assembling alternator
--- (Option 50 A)
--- Checking alternator
--- Checking armature for short to ground (earth)
--- Removing and installing starter motor
--- Disassembling/assembling starter motor
--- Replacing carbon brushes
--- Checking starter motor
--- Checking starter relay
--- Removing and installing magnetic gate
--- Timing the ignition
- 13 Fuel preparation and control
--- Removing and installing air filter housing
--- Removing and installing throttle- valve stub pipe
--- Removing and installing throttle-valve potentiomet...
--- Removing and installing Motronic control unit
- 16 Fuel tank and lines
--- Removing and installing fuel tank
--- Removing and installing fuel filter, fuel pump and...
--- Removing and installing fuel filter
--- Removing and installing fuel pump and fuel level s...
--- Checking fuel pump pressure
--- Removing and installing fuel distributor and press...
- 18 Exhaust system
--- Removing and installing exhaust system
--- Removing and installing silencer (muffler)
--- Removing and installing exhaust manifolds
- 21 Clutch
--- Removing and installing clutch hydraulic line
--- Removing and installing clutch slave cylinder
--- Filling/bleeding clutch line
--- Removing and installing clutch
--- Removing clutch
--- Installing clutch
- 23 Gearbox
--- Removing and installing gear-shift lever
--- Removing gearbox
--- Replacing the shaft sealing rings in the gearbox h...
--- Replacing input shaft sealing ring at input end
--- Replacing output shaft sealing ring
--- Replacing input shaft sealing ring at output end
--- Replacing shaft sealing ring for selector drum
--- Replacing sealing ring for selector shaft
--- Disassembling gearbox
--- Removing gearbox housing
--- Removing selector drum
--- Disassembling/assembling selector shaft
--- Removing gearbox shafts
--- Replacing grooved ball bearing on intermediate sha...
--- Disassembling/assembling input shaft
--- Disassembling input shaft
--- Assembling input shaft
--- Disassembling/assembling output shaft
--- Disassembling output shaft
--- Assembling output shaft
--- Checking endplay
--- Checking/adjusting fully assembled length of gearb...
--- Checking/adjusting fully assembled length of inter...
--- Checking/adjusting fully assembled length of outpu...
--- Checking/adjusting fully assembled length of input...
--- Checking/adjusting fully assembled length of selec...
--- Shimming selector shaft
--- Assembling gearbox
--- Installing input, output and intermediate shafts
--- Installing selector shaft
--- Installing selector drum
--- Installing gearbox housing
- 31 Front fork
--- Removing and installing telescopic fork
--- Removing and installing telescopic fork
--- Removing and installing ball joint in slider tube ...
--- Removing and installing ball joint in fork bridge
--- Disassembling/assembling telescopic fork
--- Disassembling telescopic fork
--- Assembling telescopic fork
--- Measuring telescopic fork
--- Examining slider tube bridge and fork bridge
--- Checking runout of fixed tube
--- Checking runout of slider tube
--- Removing and installing leading link
--- Disassembling/assembling leading link
--- Removing and installing front suspension strut
- 32 Steering
--- Removing and installing left handlebar fitting
--- Removing and installing right handlebar fitting
--- Removing and installing handlebar
--- Removing and installing Bowden- cable divider, Bow...
--- Disassembling Bowden-cable divider
- 33 Rear wheel drive
--- Removing, disassembling, reassembling and installi...
--- Removing rear wheel drive
--- Removing input bevel pinion
--- Disassembling input bevel pinion
--- Removing needle roller bearing for input bevel pin...
--- Installing needle roller bearing for input bevel p...
--- Assembling input bevel pinion
--- Installing input bevel pinion
--- Removing and disassembling crown wheel
--- Assembling/installing crown wheel
--- Checking/adjusting backlash
--- Checking tooth contact pattern
--- Shimming housing cover
--- Installing housing cover
--- Installing sliding element
--- Removing and installing rear swinging arm
--- Removing rear swinging arm
--- Removing and installing taper roller bearing
--- Removing and installing flexible gaiter
--- Removing drive shaft
--- Checking universal joint for wear
--- Installing drive shaft
--- Installing rear swinging arm
--- Installing rear wheel drive
--- Removing and installing suspension strut
- 34 Brakes
--- Removing and installing front brake caliper
--- Disassembling and assembling front brake caliper
--- Disassembling front brake caliper
--- Assembling front brake caliper
--- Removing and installing rear brake caliper
--- Disassembling and assembling rear brake caliper
--- Disassembling rear brake caliper
--- Assembling rear brake caliper
--- Removing and installing front brake disc
--- Removing and installing rear brake disc
--- Removing and installing front ABS sensor
--- Adjusting front ABS sensor gap
--- Marking sensor wheel
--- Checking and adjusting sensor gap
--- Removing and installing rear ABS sensor
--- Adjusting rear ABS sensor gap
--- Marking sensor wheel
--- Checking and adjusting sensor gap
--- Removing and installing rear brake master cylinder...
--- Checking and adjusting play of piston rod
--- Removing and installing footbrake lever
--- Removing and installing ABS unit
--- Removing the ABS unit
--- Installing the ABS unit
--- Removing and installing ABS relay and relay socket...
--- Removing ABS relay
--- Installing the ABS relay
--- Removing ABS relay socket
--- Installing the ABS relay base
--- Removing and installing brake line
--- Removing and installing front brake line
--- Removing and installing rear brake line
- 36 Wheels and tyres
--- Removing and installing front wheel
--- Removing front wheel
--- Installing front wheel
--- Removing and installing wheel bearings
--- Removing and installing rear wheel
--- Static balancing of front and rear wheels
--- Checking front/rear wheel rim for runout
- 46 Frame
--- Exploded view of fairing sections
--- Removing and installing fairing
--- Removing and installing side panels
--- Removing and installing tank trim
--- Removing and installing fairing
--- Removing and installing rear side panels
--- Removing and installing tail section
--- Removing and installing rear mudguard
--- Removing and installing number-plate carrier
--- Removing and installing front mudguard
--- Removing and installing fairing bracket
--- Removing and installing front frame
--- Removing and installing main frame
--- Removing and installing frame tail section
--- Removing and installing side stand
--- Checking running gear
--- Measuring wheel track offset
- 51 Equipment
--- Removing and installing ignition switch/steering l...
--- Removing and installing ignition/light switch
--- Removing and installing lock barrel
--- Drilling out lock barrel
--- Removing and installing dualseat lock
--- Removing and installing lock barrel for fuel tank ...
--- Drilling out lock barrel
- 52 Seat
--- Removing and installing seat
- 61 General electrical equipment
--- Relay positions (central electrical equipment box)...
--- Fuse assignments
--- Left fuse box
--- Right fuse box
--- Frame wiring harness
--- Wiring harness View from left
--- Wiring harness View from right
- 62 Instruments
--- Removing and installing instrument panel
--- Disassembling and assembling instrument panel
- 63 Lights
--- Removing and installing headlight
--- Adjusting headlight



BMW R1100 S - Reparaturanleitung
- Reparaturanleitung
- Vorwort
- Gesamtinhaltsverzeichnis
- Wartungsplan
- Übergabedurchsicht
- 00 Wartung und allgemeine Hinweise
--- Anziehdrehmomente
--- Betriebsmitteltabelle
--- Übergabedurchsicht
--- Übersicht Verpackung
--- Transportverschlag auf Schäden prüfen
--- Im Schadensfall in Deutschland
--- Im Schadensfall in Importeursmärkten
--- Motorrad auspacken
--- Motorrad komplettieren
--- Motorrad auf Schäden prüfen
--- Vollständigen Lieferumfang prüfen
--- Batterie befüllen und laden
--- Kraftstoffbehälter lösen/anheben
--- Batterie befüllen und laden
--- Motoröl in kaltem Zustand kontrollieren, ggf. ergä...
--- Kupplungsflüssigkeitsstand prüfen
--- Bremsflüssigkeitsstand prüfen
--- Hinterradbremse
--- Vorderradbremse
--- Scheinwerfereinstellung kontrollieren , ggf. einst...
--- Hinterradbefestigungsschrauben auf Festsitz prüfen...
--- Reifenluftdruck prüfen
--- Funktionsprüfung als Endkontrolle
--- Abschlußreinigung
--- Fahrzeugübergabe
--- Wartung
--- Verschlüsselung der Wartungsintervalle
--- MoDiTeC-Fehlerspeicher auslesen
--- (Inspektion I, II, III, IV)
--- Motoröl wechseln, Ölfilter erneuern
--- (Inspektion I, II, III, IV)
--- Öl im Schaltgetriebe wechseln
--- (Inspektion III, IV)
--- oder spätestens alle 2 Jahre
--- Öl im Hinterradantrieb wechseln Induktivgeber am H...
--- (Inspektion I, III, IV)
--- alle 40 000 km oder spätestens alle 2 Jahre
--- Kraftstoffilter erneuern
--- (Inspektion III)
--- Im Regelfall alle 40 000 km, bei ungünstigen Kraft...
--- Säurestand der Batterie prüfen/ ergänzen, Batterie...
--- (Inspektion III, IV)
--- Ansaugluftfilter erneuern
--- (Inspektion III)
--- bei starkem Schmutz- und Staubanfall Ansaugluftfil...
--- Poly-V-Riemen erneuern
--- (alle 60 000 km)
--- (Inspektion III)
--- Einstellvorschrift Poly-V-Riemen:
--- Bremsflüssigkeitsstand prüfen
--- Vorderradbremse
--- Hinterradbremse
--- Bremsbeläge und -scheiben auf Verschleiß prüfen/er...
--- (Inspektion II, III)
--- Bremsbeläge vorn auf Verschleiß prüfen
--- Bremsbeläge hinten auf Verschleiß prüfen
--- Bremsscheiben auf Verschleiß prüfen
--- Bremsbeläge erneuern Vorderradbremse
--- Bremsbeläge erneuern Hinterradbremse
--- Bremsflüssigkeit wechseln und Bremssystem entlüfte...
--- Bremsflüssigkeit jährlich wechseln
--- (Inspektion IV)
--- Bremsflüssigkeit vorne entlüften/ wechseln
--- zusätzlich bei [ABS]
--- Bremsflüssigkeit hinten entlüften/ wechseln
--- Kupplungsflüssigkeitsstand prüfen
--- (Inspektion I, II, III)
--- Kupplungsflüssigkeit wechseln
--- (Inspektion III, IV)
--- alle 40 000 km oder spätestens alle 2 Jahre
--- Hinterradbefestigungsschrauben auf Festsitz prüfen...
--- (Inspektion I)
--- Hinterrad auf Kippspiel prüfen
--- (Inspektion III)
--- Schwingenlager prüfen ggf. einstellen
--- (Inspektion I, III)
--- Lagerung Seitenständer schmieren
--- (Inspektion I, II, III)
--- Seitenstützenschalter auf Funktion prüfen
--- (Inspektion I, II, III,IV)
--- Zündkerzen prüfen/erneuern
--- (Inspektion II) prüfen/(Inspektion III) erneuern
--- Zylinderkopf nachziehen
--- (Inspektion I)
--- Ventilspiel kontrollieren/einstellen
--- (Inspektion I, II, III)
--- Gasseil auf Leichtgängigkeit, Scheuer- und Knickst...
--- (Inspektion I, II, III, IV)
--- Endkontrolle mit Prüfung auf Verkehrs-/Funktionssi...
--- (Inspektion I, II, III, IV)
--- Zustandsprüfung
--- Funktionsprüfung
- 11 Motor
--- Motor-Schnittdarstellung
--- Schmierölkreislauf
--- Kühlölkreislauf
--- Motor ausbauen

AND MORE.....