Yamaha TTR 230 T - Service Repair Manual - Wiring Diagrams

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YAMAHA TTR 230 (T) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS

- English Service Manual / Repair Manual and Wiring Diagrams, for motorcycles Yamaha TTR 230 T.

 
CONTENTS:

SERVICE MANUAL

- Important Manual Information
- How To Use This Manual
- Symbols
- Table Of Contents
- General Information
- Identification
- Vehicle Identification Number
- Model Label
- Important Information
- Preparation For Removal And Disassembly
- Replacement Parts
- Gaskets, Oil Seals And O-rings
- Lock Washers/Plates And Cotter Pins
- Bearings And Oil Seals
- Circlips
- Checking The Connections
- Special Tools
- Specifications
- General Specifications
- Engine Specifications
- Chassis Specifications
- Electrical Specifications
- Tightening Torques
- General Tightening Torque Specifications
- Engine Tightening Torques
- Chassis Tightening Torques
- Lubrication Points And Lubricant Types
- Engine
- Chassis
- Lubrication System Chart And Diagrams
- Lubrication Diagrams
- Cable Routing
- Periodic Checks And Adjustments
- Periodic Maintenance
- Introduction
- Periodic Maintenance Chart For The Emission Control System
- General Maintenance And Lubrication Chart
- Engine
- Adjusting The Valve Clearance
- Adjusting The Engine Idling Speed
- Adjusting The Throttle Cable Free Play
- Checking The Spark Plug
- Checking The Ignition Timing
- Measuring The Compression Pressure
- Checking The Engine Oil Level
- Changing The Engine Oil
- Cleaning The Air Filter Element
- Checking The Carburetor Joint And Intake Manifold
- Checking The Fuel Line
- Checking The Crankcase Breather Hose
- Checking The Exhaust System
- Cleaning The Spark Arrester
- Chassis
- Adjusting The Front Drum Brake
- Adjusting The Rear Drum Brake
- Checking The Front Brake Shoes
- Checking The Rear Brake Shoes
- Adjusting The Drive Chain Slack
- Lubricating The Drive Chain
- Checking And Adjusting The Steering Head
- Checking The Front Fork
- Adjusting The Rear Shock Absorber Assembly
- Checking The Tires
- Checking The Wheels
- Checking And Tightening The Spokes
- Checking And Lubricating The Cables
- Lubricating The Brake Lever
- Lubricating The Brake Pedal
- Lubricating The Sidestand
- Lubricating The Rear Suspension
- Electrical System
- Checking And Charging The Battery
- Checking The Fuses
- Chassis
- General Chassis
- Front Wheel
- Removing The Front Wheel (Drum)
- Checking The Front Wheel
- Installing The Front Wheel (Drum)
- Rear Wheel
- Removing The Rear Wheel (Drum)
- Checking The Rear Wheel
- Checking The Rear Wheel Drive Hub
- Checking And Replacing The Rear Wheel Sprocket
- Installing The Rear Wheel (Drum)
- Front Brake
- Checking The Front Brake Shoes
- Assembling The Front Brake Shoe Plate
- Checking The Front Brake Drum Wear
- Rear Brake
- Checking The Rear Brake Shoes
- Assembling The Rear Brake Shoe Plate
- Checking The Rear Brake Drum Wear Limit
- Handlebar
- Removing The Handlebar
- Checking The Handlebar
- Installing The Handlebar
- Front Fork
- Removing The Front Fork Legs
- Disassembling The Front Fork Legs
- Checking The Front Fork Legs
- Assembling The Front Fork Legs
- Installing The Front Fork Legs
- Steering Head
- Removing The Lower Bracket
- Checking The Steering Head
- Installing The Steering Head
- Rear Shock Absorber Assembly
- Handling The Rear Shock Absorber
- Disposing Of A Rear Shock Absorber
- Removing The Rear Shock Absorber Assembly
- Checking The Rear Shock Absorber Assembly
- Installing The Rear Shock Absorber Assembly
- Swingarm
- Removing The Swingarm
- Checking The Swingarm
- Installing The Swingarm
- Chain Drive
- Checking The Drive Chain
- Installing The Drive Chain
- Engine
- Engine Removal
- Installing The Engine
- Installing The Exhaust Pipe/Muffler
- Cylinder Head
- Removing The Cylinder Head
- Checking The Cylinder Head
- Checking The Camshaft Sprocket And Timing Chain Guides
- Checking The Timing Chain Tensioner
- Installing The Cylinder Head
- Camshaft
- Removing The Rocker Arms And Camshaft
- Checking The Camshaft
- Checking The Rocker Arms And Rocker Arm Shafts
- Installing The Camshaft And Rocker Arms
- Valves And Valve Springs
- Removing The Valves
- Checking The Valves And Valve Guides
- Checking The Valve Seats
- Checking The Valve Springs
- Installing The Valves
- Cylinder And Piston
- Removing The Piston
- Checking The Cylinder And Piston
- Checking The Piston Rings
- Checking The Piston Pin
- Installing The Piston And Cylinder
- Generator And Starter Clutch
- Removing The Generator
- Removing The Starter Clutch
- Checking The Starter Clutch
- Installing The Starter Clutch
- Installing The Generator
- Electric Starter
- Removing The Starter Motor
- Checking The Starter Motor
- Assembling The Starter Motor
- Installing The Starter Motor
- Kickstarter
- Checking The Kickstarter
- Installing The Kickstarter
- Clutch
- Removing The Clutch
- Checking The Friction Plates
- Checking The Clutch Plates
- Checking The Clutch Springs
- Checking The Clutch Housing
- Checking The Clutch Boss
- Checking The Pressure Plate
- Checking The Clutch Push Rods
- Checking The Primary Drive Gear
- Checking The Primary Driven Gear
- Checking The Primary Clutch Housing
- Checking The Clutch Shoes
- Checking The Primary Clutch
- Installing The Clutch
- Oil Pump
- Checking The Oil Pump
- Checking The Oil Strainer
- Checking The Rotary Filter
- Assembling The Oil Pump
- Installing The Oil Strainer
- Shift Shaft
- Checking The Shift Shaft
- Checking The Stopper Lever
- Checking The Shift Lever Assembly
- Installing The Shift Shaft
- Crankcase
- Disassembling The Crankcase
- Checking The Crankcase
- Checking The Timing Chain And Chain Guide
- Checking The Bearings And Oil Seal
- Checking The Shift Drum Segment
- Assembling The Crankcase
- Crankshaft
- Removing The Crankshaft
- Checking The Crankshaft
- Installing The Crankshaft
- Transmission
- Checking The Shift Forks
- Checking The Shift Drum
- Checking The Transmission
- Assembling The Main Axle And Drive Axle
- Installing The Transmission
- Fuel System
- Fuel Tank
- Checking The Fuel Cock
- Checking The Fuel Cock Operation
- Carburetor
- Checking The Carburetor
- Assembling The Carburetor
- Installing The Carburetor
- Measuring And Adjusting The Fuel Level
- Electrical System
- Ignition System
- Circuit Diagram
- Troubleshooting
- Electric Starting System
- Circuit Diagram
- Troubleshooting
- Charging System
- Circuit Diagram
- Troubleshooting
- Carburetor Heating System
- Circuit Diagram
- Troubleshooting
- Electrical Components
- Checking The Switches
- Checking The Fuses
- Checking The Relay
- Checking The Spark Plug Cap
- Checking The Ignition Coil
- Checking The Ignition Spark Gap
- Checking The Starter Motor Operation
- Checking The Pickup Coil
- Checking The Lighting Coil
- Checking The Charging Coil
- Checking The Rectifier/Regulator
- Checking The Thermo Switch
- Checking The Carburetor Warmer
- Troubleshooting
- Troubleshooting
- General Information
- Starting Failures
- Incorrect Engine Idling Speed
- Poor Medium-and-High-Speed Performance
- Faulty Gear Shifting
- Shift Pedal Does Not Move
- Jumps Out Of Gear
- Faulty Clutch
- Overheating
- Poor Braking Performance
- Faulty Front Fork Legs
- Unstable Handling
- Wiring Diagram