Suzuki Intruder VS700GL, VS750GL, VS800GL - Repair, Service Manual and Electrical Wiring Diagrams

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SUZUKI INTRUDER VS700GL, VS750GL, VS800GL - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS

- English Service Manual / Repair Manual and Wiring Diagrams, for motorcycles Suzuki Intruder VS700GL, VS750GL, VS800GL.


CONTENTS:

FOREWORD
-View Of Suzuki Vs700glf

01 GENERAL INFORMATION
-Serial Number Locations
-Fuel, Oil And Coolant Recommendations
-Breaking-In Procedures
-Cylinder Identification
-Special Materials
-Precautions And General Instructions
-Specifications

02 PERIODIC MAINTENANCE AND TUNE-UP PROCEDURES
-Periodic Maintenance Schedule
- Periodic Maintenance Chart
- Lubrication Point
-Maintenance And Tune-Up Procedures
- Battery
- Air Cleaner
- Valve Clearance
- Spark Plug
- Engine Oil And Oil Filter
- Carburetor
- Fuel And Vapor Hose
- Clutch
- Cooling System
- Final Gear Oil
- Brakes
- Tires
- Steering
- Front Fork
- Chassis Bolts And Nuts

03 ENGINE
-Compression Check
-Engine Components Removable With The Engine In Place
-Engine Removal And Reinstallation
- Engine Removal
- Engine Reinstallation
-Engine Disassembly
-Engine Components Inspection And Servicing
- Cylinder Head Cover
- Cylinder Head
- Cylinder
- Piston
- Piston Ring
- Piston Pin And Pin Bore
- Connecting Rod
- Crankshaft
- Clutch
- Generator And Signal Generator
- Starter Clutch
- Oil Pump
- Transmission
-Engine Reassembly
- Camshaft Timing
- Valve Rocker Arm And Shaft

04 SHAFT DRIVE
-Shaft Drive
-Secondary Bevel Gears Construction
- Removal And Disassembly
- Inspecti0n
- Reassembly
- Secondary Gears Shim Adjustment
- Final Assembly And Remounting
- Reassembly Information
-Final Bevel Gears Construction
-Final Gear Case Breather Circuit
- Removal And Disassembly
- Inspection
- Reassembly
- Final Gear Shim Adjustment
- Final Assembly And Remounting
- Reassembly Information

05 COOLING SYSTEM
-Cooling System
-Cooling Solution
-Radiator And Water Hoses
-Thermostat
-Water Pump
-Thermo - Sw Itch
- Engine Thermo-Switch
- Fan Motor

06 FUEL AND LUBRICATION SYSTEM
-Fuel System
-Fuel Cock
-Fuel Pump
-Fuel Pump Relay
-Carburetor
- Carburetor Construction
- Specifications
- I.D. No. Location
- Diaphragm And Piston Operation
- Slow System
- Transient Enrichment System
- Main System
- Starter System
- Float System
- Disassembly
- Needle Valve Inspection
- Float Height Adjustment
- Reassembly
- Fuel Level Inspection
- Balancing Carburetors
-Lubrication System
- Oil Pressure
- Oil Sump Filter
- Lubrication System Chart

07 EMISSION CONTROL INFORMATION
-Emission Control Carburetor Components

08 ELECTRICAL SYSTEM
-Charging System
-Ignition System
-Starter System
-Speedometer And Instrument Panel
-Water Temperature Unit And Indicator
-Lamps
-Switches
-Battery

09 CHASSIS
-Front Wheel
-Front Brake
-Front Fork
-Steering Stem
-Rear Wheel And Brake
-Rear Suspension And Swingarm
-Clutch Master Cylinder

10 SERVICING INFORMATION
-Troubleshooting
-Wiring Diagram
-Cable, Harness And Hose Routing
-Special Tools
-Tightening Torque
-Service Data

11 VS700GLE
-View Of Vs700gle
-Specifications
-Periodic Maintenance Schedule
-Shaft Drive
-Emission Control Carburetor Components
-Cylinder
-Chassis
-Service Data

12 VS700GLH ('87-MODEL)
-View Of Suzuki Vs700glh
-Specifications
-Service Data
-Changes
-Cable Routing
-Wire Harness Routing
-Hose Routing
-Wiring Diagram

13 VS750GLJ ('88-MODEL)
-View Of Suzuki Vs760glj
-Specifications
-Service Data
-Changes
- Conrod
- Crankshaft
- Piston
- Front Fork
-Ignition System
-Emission Control Carburetor Components
-Wiring Diagram
-Harness, Cable Aind Hose Routing
-Tightening Torque

14 VS750GLK ('89-MODEL)
-Service Data

15 VS750GLFL/GLPL ('90-MODEL) AND VS750GLFM/GLPM ('91-MODEL)
-Service Data

16 VS800GLN ('92-MODEL)
-View Of Suzuki Vs800gln
-Specifications
-Service Data
-Tightening Torque
-Periodic Maintenance Schedule
-Features
- Piston
- Piston Rings
- Conrod
- Crankpin Bearing
- Intake Pipe
- Cylinder
- Gaskets
- Radiator
- Radiator Hose Connection
- Handlebar
- Pivot Shaft
-Wiring Diagram
-Wire Routing
-Label Information
-Emission Control Carburetor Components
-Evaporative Emission Control System
-Canister Hose Routing

17 VS800GLP/R ('93/'94-MODEL)
-Service Data

18 VS800GLS ('95-MODEL)
-Specifications
-Service Data
-Carburetor
-Cable Routing

19 VS800GLT/V ('96/'97-MODEL)
-Specifications
-Service Data
-Tightening Torque
-Charging System
-Ignitor Unit Inspection
-Speedometer And Instrument Panel
-Wiring Diagram
-Wire Harness Routing

20 VS800GLW/X ('98/'99-MODEL)
-Specifications
-Service Data

21 VS800GLY/K1/K2/K3 (’00/’01/’02/’03-MODEL)
-Specifications
-Service Data
-Steering Stem
-Cable Routing

22 VS800GLK4 ('04-MODEL)
-Specifications
-Service Data
-Wiring Diagram

23 SV800K5 ('05-MODEL)
-Specifications
-Service Data
-Wiring Harness Routing
-Clutch Hose Routing
-Front Brake Hose Routing
-Handle Balancer Installation
-Tool Holder Installation
-Evaporative Emission Control System (For E-33)
-Wiring Diagram

24 VS800K6 ('06-MODEL)
-Specifications
-Service Data
-Regulator/Rectifier
-Wiring Diagram

25 VS800K7 ('07-MODEL)
-Specifications
-Service Data

26 VS800K8 ('08-MODEL)
-Wiring Harness Routing

27 VS800K9 ('09-MODEL)
-Specifications