Polaris Sportsman 570 (2014) - Repair, Service Manual and Electrical Wiring Diagrams

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POLARIS SPORTSMAN 570 (2014) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS

- English Service Manual and Wiring Diagrams, to ATV Polaris Sportsman 570 (2014).

 
CONTENTS:

VEHICLE IDENTIFICATION
- Model Number Designation
- Vehicle Identification Number (Vin) Designation
- Vehicle And Engine Serial Numbers
- Transmission I.D. Location
VEHICLE INFORMATION
- Publication Part Numbers
- Replacement Keys
- Special Tools
VEHICLE SPECIFICATIONS
- 2014 Sportsman 570 Efi / Eps
- 2014 Sportsman Forest 570 Efi / Eps
- 2014 Sportsman Touring 570 Efi
- 2014 Sportsman Touring 570 Efi (Intl.)
CLUTCHING SPECIFICATIONS
- Clutching Chart
MISC. SPECIFICATIONS AND CHARTS
- Conversion Table
- Standard Bolt Torque Specification
- Metric Bolt Torque Specification
- Sae Tap / Drill Sizes
- Metric Tap / Drill Sizes
- Decimal Equivalents
SPECIAL TOOLS
INSPECTION / MAINTENANCE INTERVALS
- Pre-Ride / Daily Inspection
- Break-In Period
- Periodic Maintenance Chart
VEHICLE STORAGE
- Storage Tips
LUBRICANTS / SERVICE PRODUCTS
- Polaris Lubricants, Maintenance And Service Products
- Lubrication Components
FUEL SYSTEM AND AIR INTAKE
- Fuel System
- Fuel Lines
- Vent Lines
- Throttle Inspection
- Throttle Cable / Throttle Release System (Trs Switch) Adjustment
- Air Filter/Pre-Filter Service
- Air Box Sediment Drain
- Crankcase Breather Valve / Hose
ENGINE
- Engine Oil Level
- Oil And Filter Change
- Compression Test Specification
- Engine Mounts
- Valve Clearance Inspection
- Exhaust Pipe
TRANSMISSION AND FRONT GEARCASE
- Transmission Lubrication
- Shift Link Rod Maintenance
- Front Gearcase Lubrication
COOLING SYSTEM
- Liquid Cooling System Overview
- Coolant Level Inspection
- Radiator Coolant Level
- Cooling System Hoses
- Cooling System Pressure Test
- Coolant Strength / Type
- Coolant Drain / Fill
- Radiator/Grill Screen
FINAL DRIVE / WHEEL AND TIRE
- Wheels
- Wheel, Hub, And Spindle Torque Table
- Tire Pressure
- Wheel Removal Front Or Rear
- Wheel Installation
- Tire Inspection
- Cv Shaft Boot Inspection
- Frame, Nuts, Bolts, Fasteners
BRAKE SYSTEM
- Brake System Inspection
- Brake Pad Inspection
- Hose/Fitting Inspection
- Auxiliary Brake Testing
- Auxiliary Brake Adjustment (Hydraulic)
ELECTRICAL AND IGNITION SYSTEM
- Battery Maintenance
- Battery Removal
- Battery Installation
- Spark Plug Service
- Engine To Frame Ground
STEERING
- Tie Rod End/Steering Inspection
- Front Suspension
- Suspension Spring Preload Adjustment
- Toe Alignment Adjustment
- Camber And Caster
- Wheel Alignment
GENERAL INFORMATION
- Special Tools
- Engine Lubrication Specifications
- Oil Pressure Test
- Engine Oil Flow Chart
ENGINE SERVICE SPECIFICATIONS
- Engine Specifications
ENGINE DETAIL - TORQUE VALUES / SEQUENCES / ASSEMBLY NOTES
- Main Engine Components - Torque Specification And Sequence
- Crankcase / Timing Chain Guides / Oil Pickup / Regulator Valve
- Cylinder / Oil Filter / Oil Pump / Breather
- Camshafts / Cylinder Head / Flywheel / Idler Gears / Stator Cover
- Spark Plugs / Starter / Throttle Body / Valve Cover
- Piston / Crankshaft / Balance Shaft
ENGINE COOLING SYSTEM
- Cooling System Specifications
- Cooling System Exploded View And Coolant Flow Diagram
- Cooling System Pressure Test
- Pressure Cap Test
- Radiator
- Coolant Drain / Radiator Removal
- Thermostat Replacement
- Cooling System Bleeding Procedure
WATER PUMP SERVICE
- Water Pump Cover And Impeller Service (Stator Cover Remains On Engine)
- Water Pump Mechanical Seal / Oil Seal Replacement
ENGINE SERVICE
- Accessible Engine Components
- Top-End Service (Engine In Chassis)
- Engine Removal
- Engine Installation
- Engine Break-In Period
- Engine Lubrication Specifications
- Engine Mounting And Torque Values
- Setting Tdc (Top-Dead-Center)
ENGINE DISASSEMBLY / INSPECTION - TOP END
- Valve Cover Removal
- Camshaft / Carrier Removal
- Camshaft Sprocket Inspection
- Camshaft Inspection
- Exhaust Camshaft Decompression Mechanism
- Cam Chain And Guide Service
- Cylinder Head Removal
- Cylinder Head Disassembly
- Cylinder Head Inspection
- Cylinder Head Warp Inspection
- Valve Inspection
- Combustion Chamber Cleaning
- Valve Seat Reconditioning
- Cylinder Removal
- Cylinder Inspection
- Piston Removal
- Piston-To-Cylinder Clearance
- Piston / Rod Inspection
- Piston Ring Installed Gap
- Honing To Oversize
- Cylinder Hone Selection / Honing Procedure
- Cleaning The Cylinder After Honing
ENGINE ASSEMBLY - TOP END
- Piston Ring Installation
- Piston / Connecting Rod Assembly
- Cylinder Installation
- Cylinder Head Installation
- Valve Sealing Test
- Valve Clearance Check / Adjustment
- Intake Valve Lash - Tappet Selection Matrix
- Exhaust Valve Lash - Tappet Selection Matrix
- Camshaft Installation / Timing
- Camshaft Timing - Quick Reference
- Valve Cover Installation
ENGINE DISASSEMBLY / INSPECTION - LOWER END
- Crankcase Disassembly
- Flywheel / Stator Housing Removal
- Starter One-Way Clutch Inspection
- Starter One-Way Clutch Installation
- Flywheel Installation
- Stator Removal
- Stator / Stator Cover Installation
- Oil Pump Removal
- Oil Pump Assembly
- Crankcase Breather Valve / Hose
- Crankcase Separation
- Balance Shaft Removal / Inspection
- Crankshaft Removal
- Crankshaft Inspection
- Pto Side Crankcase Bearing Service
- Mag Side Crankcase Bearing Service
- Oil Pickup Assembly Inspection
- Oil Pressure Regulator (Bypass) Valve Inspection
- Crankcase Inspection
ENGINE ASSEMBLY - LOWER END
- Crankcase Assembly – Pto Side
- Balance Shaft Installation / Timing
- Final Crankcase Assembly
TROUBLESHOOTING
- Engine
- Cooling System
GENERAL INFORMATION
- Service Notes
- Efi System Exploded View
- Electrical Diagram
- Efi System Component Locations
- Special Tools
ELECTRONIC FUEL INJECTION
- Principal Components
- Efi Operation Overview
- Initial Priming / Starting Procedure
ELECTRONIC CONTROL UNIT (ECU)
- Operation Overview
- Ecu Service
- Ecu Replacement
FUEL PUMP / SENDER / TANK / LINES
- Operation Overview
- Fuel Pump Test
- Fuel Pump Replacement
- Fuel Tank Exploded View
- Fuel Sender Test
- Fuel Tank Removal
- Fuel Tank Installation
- Fuel Lines - Quick Connect
TEMP / MANIFOLD ABSOLUTE PRESSURE SENSOR (T-MAP)
- Operation Overview
- T-Map Sensor Test
- T-Map Sensor Replacement
CRANKSHAFT POSITION SENSOR (CPS)
- Operation Overview
- Cps Test
- Cps Replacement
FUEL INJECTORS
- Operation Overview
- Fuel Injector Troubleshooting
- Fuel Injector Test
- Fuel Injector Replacement
IDLE AIR CONTROL (IAC)
- Operation Overview
- Iac Test
- Iac Replacement
THROTTLE POSITION SENSOR (TPS)
- Operation Overview
- Tps Resistance Tests
- Tps Tester / Regulator
- Tps Replacement
ENGINE COOLANT TEMPERATURE SENSOR (ECT)
- Operation Overview
- Ect Sensor Test
- Ect Sensor Replacement
IGNITION COIL
- Operation Overview
- Ignition Coil / Wire Testing
EFI DIAGNOSTICS
- Instrument Cluster Trouble Code Display
- Efi Troubleshooting
DIGITAL WRENCH OPERATION
- Digital Wrench Diagnostic Software Overview
- Special Tools
- Diagnostic Software Version
- Ecu Replacement
- Guided Diagnostic Available
- Digital Wrench Communication Errors
- Digital Wrench - Diagnostic Connector
- Digital Wrench Serial Number Location
- Digital Wrench Version And Update Id
- Digital Wrench Updates
- Digital Wrench Feature Map
- Engine Controller Reprogramming (Reflash)
GENERAL INFORMATION
- Torque Specifications
- Multi-Function Pliers
BODY
- Side Panel Removal
- Front Storage Box Lid / Front Rack And Access Panel Removal / Installation
- Footwell Removal / Installation
- Front Bumper Removal / Installation
- Front Fender Removal / Installation
- Mud Guard Removal / Installation
- Front Rack / Storage Box Lid Assembly
- Front Bumper Assembly
- Front Cab Assembly
- Rear Rack Assembly
- Rear Cab, Seat, And Footwell Assembly
- Rear Storage Box Assembly
- Winch And Front Bumper Mounting
- Headlight Pod Exploded View
STEERING POST AND LOCK (INTL.)
- Steering Assembly Exploded View
STEERING
- Handlebar Block Installation Procedure
- Steering Post Removal
- Steering Post Assembly
- Eps Unit Removal (Eps Models)
- Eps Unit Installation (Eps Models)
- Steering Exploded View (Eps Models)
SUSPENSION
- Steering / A-Arm Exploded View
- A-Arm Replacement
- Ball Joint Replacement
- Torsion Bar Exploded View
- Strut Assembly
- Front Strut Cartridge Replacement
DECAL REPLACEMENT
- Decal Replacement
GENERAL INFORMATION
- Clutching Chart
- Special Tools
- Pvt System Fastener Torques
PVT SYSTEM OVERVIEW
- General Operation
- Drive Clutch Operation
- Driven Clutch Operation
- Maintenance / Inspection
- Pvt Break-In (Drive Belt / Clutches)
- Overheating / Diagnosis
PVT EXPLODED VIEWS
- Drive Clutch Exploded Views (Ebs Vs. Non-Ebs)
- Pvt Sealing And Ducting Components
PVT SYSTEM SERVICE
- Disassembly
- Assembly
DRIVE BELT
- Belt Removal
- Belt Inspection
- Belt Installation
- Pvt Break-In (Drive Belt / Clutches)
CLUTCH ALIGNMENT
- Clutch Alignment Tool Use
- Belt Deflection (Tension) (Non Ebs Only)
- Setting Center-To-Center Distance
DRIVE CLUTCH SERVICE
- Drive Clutch Exploded View (All Models)
- Clutch Disassembly
- Shift Weight Inspection
- Spider Removal
- Roller, Pin, And Thrust Washer Inspection
- Button To Tower Clearance Inspection
- Bearing Inspection
- Clutch Inspection
- Bushing Service
- Clutch Assembly
DRIVE CLUTCH BUSHING SERVICE (NON EBS AND EBS)
- Bushing Service
DRIVEN CLUTCH SERVICE (NON EBS)
- Exploded View
- Clutch Disassembly / Inspection
- Bushing Service
- Moveable Sheave - Bushing Installation
- Clutch Assembly
DRIVEN CLUTCH SERVICE (EBS)
- Exploded View
- Clutch Disassembly
- Bushing Service
- Clutch Assembly
DRIVEN CLUTCH BUSHING SERVICE
- Bushing Service (Non Ebs And Ebs)
TROUBLESHOOTING
GENERAL INFORMATION
- Torque Table
- Gearcase Fluid / Capacity
FRONT HUB
- Disassembly
- Assembly
FRONT GEARCASE REMOVAL AND INSTALLIATION
- Gearcase Removal
- Gearcase Installation
FRONT GEARCASE (NON-ADC)
- Exploded View
- Operation
- Disassembly / Inspection
- Reassembly / Inspection
- Troubleshooting, Front Gearcase (Non-Adc)
- Setting Ring Gear Backlash Non Adc
FRONT DRIVE (CV) SHAFT
- Inspection
- Removal
- Installation
REAR HUB
- Removal
- Disassembly
- Assembly
- Installation
REAR DRIVE (CV) SHAFT
- Inspection
- Removal
- Installation
CV DRIVE SHAFT SERVICE
- Drive Shafts And Propshafts Components
- Drive Shaft And Cv Joint Handling Tips
- Outer Cv Joint / Boot Replacement
- Inner Plunging Joint / Boot Replacement
- Drive Shaft Exploded Views
PROP SHAFT - FRONT OR REAR
- Removal And Installation
U-JOINT SERVICE
- Disassembly
- Assembly
TRANSMISSION - GENERAL
- Lubrication
- Transmission Frame Mounts
- Transmission Upper Frame Mount
- Transmission Rear Stabilizer Mounts
- Transmission Control Arm Bracket Mounts
- Shift Linkage Inspection
- Gear Selector Removal
- Transmission Removal
- Transmission Installation
- Troubleshooting Checklist
TRANSMISSION DISASSEMBLY / ASSEMBLY
- Transmission Disassembly
- Snorkel / Output Gear Backlash Procedure
- Transmission Assembly
SPORTSMAN TRANSMISSION EXPLODED VIEW
GENERAL INFORMATION
- Torque Table
- Component Service Limits
- Special Tools
HYDRAULIC BRAKE SYSTEM
- Operation Overview
- Brake Controls Overview
- Brake Noise Troubleshooting
- Brake Bleeding / Fluid Change
BRAKE SYSTEM EXPLODED VIEWS
BRAKE CALIPER EXPLODED VIEWS
FRONT MASTER CYLINDER (ALL MODELS)
- Removal
- Installation
FRONT BRAKES
- Pad Removal
- Assembly
- Brake Burnishing Procedure
FRONT BRAKE DISC
- Inspection
- Removal / Replacement
FRONT CALIPER
- Removal
- Inspection
- Reassembly
- Installation
REAR BRAKE PAD
- Touring Pad Removal
- Touring Pad Installation
- Sportsman Rear Pad Removal
- Sportsman Rear Pad Installation
- Brake Burnishing Procedure
SPORTSMAN REAR CALIPER
- Removal And Inspection
- Assembly
SPORTSMAN TOURING REAR CALIPER
- Removal
- Inspection
- Reassembly
REAR BRAKE DISC
- Inspection
REAR MASTER CYLINDER
- Overview
- Rear Master Cylinder Exploded View (All Models)
- Rear Master Cylinder Removal / Installation
- Pedal Removal And Installation
TROUBLESHOOTING
- Brakes Squeal
- Poor Brake Performance
- Lever Vibration
- Caliper Overheats (Brakes Drag)
- Brakes Lock
GENERAL INFORMATION
- Ignition System / Basic Electrical Components
- Electrical Service Notes
- Troubleshooting
- Efi Component Testing
INSTRUMENT CLUSTER
- Overview
- Rider Information Display
- Information Display Area
- Diagnostic Mode
- Instrument Cluster Pinouts
CONTROLLER AREA NETWORK (CAN)
- Can Troubleshooting
TRANSMISSION (GEAR POSITION) SWITCH
ALL WHEEL DRIVE (AWD) COIL
- Operation Overview
- Diagnosing System Failures
SPEED SENSOR
- Speed Sensor Location
- Speed Sensor Testing
- Testing
- Replacement
THROTTLE RELEASE SWITCH (TRS)
- Throttle Release Switch (Trs)
COOLING SYSTEM COMPONENTS
- Fan Control Circuit Operation
- Fan Control Bypass Test
- Fan Motor Current Draw Test
- Coolant Temperature Sensor
ELECTRONIC POWER STEERING (EPS)
- Eps Operation
- Proper Eps System Diagnosing
- Eps Circuit
- Eps Troubleshooting
STARTER SYSTEM
- Troubleshooting
- Voltage Drop Test
- Starter Motor Removal
- Starter Motor Installation
- Starter Solenoid Bench Test
- Starter Solenoid Operation
STARTER SYSTEM TESTING FLOW CHART
CHARGING SYSTEM
- Current Draw - Key Off
- Break Even Test
- Alternator Output Test
- Regulator / Rectifier
- Charging System Testing Flow Chart
FUEL SENDER
- Testing
LIGHTING
- High Beam Headlight Bulb Replacement
- Headlight Housing Replacement
- High Beam Headlight Adjustment
- Lower Headlamp Removal / Installation
- Low Beam Headlight Adjustment (Non Intl)
- Lower Headlight Adjustment (Forest)
- Headlamp Switch Test
- Brake Light Replacement
- Brake Light Switch
BATTERY
- Battery Identification
- Battery Conductance Analyzer
- Battery Activation (Conventional)
- Battery Terminals/Bolts
- Conventional Battery Inspection / Removal
- Conventional Battery Installation
- Conventional Battery Testing
- Conventional Battery Ocv - Open Circuit Voltage Test
- Conventional Battery Specific Gravity Test
- Battery Load Test
- Off Season Storage
- Charging Procedure
- Low Maintenance Battery
- Low Maintenance Battery Charging
- Low Maintenance Battery Inspection / Removal
- Low Maintenance Battery Installation
- Low Maintenance Battery - Ocv- Open Circuit Voltage Test
- Low Maintenance Battery Load Test
- Low Maintenance Battery Charging Procedure
- Low Maintenance Battery Off-Season Storage
SPORTSMAN 570 EFI FOREST ELECTRICAL
- Head Lamps / Tail Lamps - Exploded View
- Hazard / Flasher Module
- Rear Tail Lamp / Turn Signal Lamp Replacement
- Front Turn Signal Lamp Replacement
- Pod Indicator Lamp / Switch Replacement
- Speed Control
TROUBLESHOOTING DIAGRAMS