Jeep Wrangler JK from 2007 - Service Manual - Repair Manual

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JEEP WRANGLER JK 2007+ - SERVICE MANUAL

- Service Manual and Wiring Information, to vehicles Jeep Wrangler model JK from 2007.
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CONTENTS:
    
VEHICLE DATA
VEHICLE IDENTIFICATION NUMBER
Description
VEHICLE EMISSION CONTROL INFORMATION (VECI) LABEL
Description
VEHICLE CERTIFICATION LABEL
Description
INTERNATIONAL SYMBOLS
Description
FASTENER IDENTIFICATION
Description
FASTENER USAGE
Description
METRIC SYSTEM
Description
TORQUE REFERENCES
Description
0 - LUBRICATION AND MAINTENANCE
INTERNATIONAL SYMBOLS
Description
PARTS & LUBRICANT RECOMMENDATION
Description
FLUID TYPES
Description
Operation - Automatic Transmission Fluid
FLUID CAPACITIES
Specifications - Fluid Capacities
MAINTENANCE SCHEDULES
Description
HOISTING
Standard Procedure - Hoisting Recommendations
TOWING
Standard Procedure - Towing Recommendations
JUMP STARTING
Standard Procedure - Jump Starting Procedure
EMERGENCY TOW HOOKS
Description - Emergency Tow Hooks
2 - SUSPENSION
SUSPENSION - ELECTRICAL DIAGNOSTICS
Active Chassis - Electrical Diagnostics
Asbs Intermittent Condition
C2100-Battery Voltage Low
C2101-Battery Voltage High
C2207-Off-Road Ecu Internal
U0146-Lost Communication With Central Gateway
U0121-Lost Communication With Anti-Lock Brake Module
U0415-Implausible Data Received From Abs
U0447-Implausible Data Received From Central Gateway
Asbs Verification Test
SUSPENSION - SERVICE INFORMATION
Wheel Alignment
Suspension And Steering System
Camber
Caster
Toe Position
Alignment Specifications
Front
Torque
Front Suspension
Stabilizer Bar Bushing
Axle Bushing
Axle Bracket Bushing
Stabilizer Bar Bushing
Axle Bushing
Axle Bracket Bushing
Shock Absorber
Stabilizer Bar
Disconnecting Stabilizer Bar
Stabilizer Bar
Disconnecting Stabilizer Bar
Stabilizer Bar
Disconnecting Stabilizer Bar
Stabilizer Bar
Disconnecting Stabilizer Bar
Rear
Torque
Shock Absorber
3 - DIFFERENTIAL & DRIVELINE
DIFFERENTIAL & DRIVELINE - ELECTRICAL DIAGNOSTICS
Differential & Driveline - Electrical Diagnostics
DIFFERENTIAL & DRIVELINE - SERVICE INFORMATION
Propeller Shaft
Propeller Shaft
Propeller Shaft Angle
Propeller Shaft
Propeller Shaft
Front Axle - 186fbi
Front Axle - 186fbi
Pinion Depth-Bearing Preload-Gear Backlash
Front Axle - 186fbi
Front Axle - 186fbi
Front Axle - 216fbi
Front Axle - 216fbi
Pinion Depth-Bearing Preload-Gear Backlash
Front Axle - 216fbi
Front Axle - 216fbi
Differential - Tru-Lok
Rear Axle - 198rbi
Rear Axle - 198rbi
Pinion Depth-Bearing Preload-Gear Backlash
Rear Axle - 198rbi
Rear Axle - 198rbi
Rear Axle - 226rbi
Rear Axle - 226rbi
Pinion Depth-Bearing Preload-Gear Backlash
Rear Axle - 226rbi
Rear Axle - 226rbi
Differential-Trac-Lok®
Differential - Tru-Lok
4 - VEHICLE QUICK REFERENCE
FLUID - CAPACITIES & RECOMMENDED
Specifications
FUSE LOCATIONS & TYPES
Specifications
MAINTENANCE SCHEDULES
Description
REPLACEMENT BULBS
Specifications
TRAILER TOWING
Specifications
5 - BRAKES
BRAKES - BASE - SERVICE INFORMATION
Brakes - Base - Service Information
Brake Lines
Disc Brake Calipers
Brake Pads/Shoes
Disc Brake Caliper Adapter
Fluid
Fluid Reservoir
Master Cylinder
Pedal
Power Brake Booster
Rotors
Support Plate
Parking Brake
Shoes
Lever
Cables
BRAKES - ABS ELECTRICAL DIAGNOSTICS
Brakes - Abs Electrical Diagnostics
BRAKES - ABS - SERVICE INFORMATION
Brakes - Abs - Service Information
Electrical
Sensor - Front Wheel Speed
Sensor - Rear Wheel Speed
Sensor - Dynamics
Sensor-Steering Angle
Switch - Esp
Hcu (Hydraulic Control Unit)
6 - CLUTCH
CLUTCH
Warning
Diagnosis And Testing
Standard Procedure
Specifications
DISC-CLUTCH
Removal
Installation
BEARING-CLUTCH RELEASE
Removal
Installation
FLYWHEEL
Description
Operation
Diagnosis And Testing
Removal
Installation
BEARING-PILOT
Removal
Installation
CYLINDER-MASTER
Removal
Installation
CYLINDER-SLAVE
Removal
Installation
PEDAL-CLUTCH
Removal
Installation
SWITCH-CLUTCH PEDAL POSITION
Description
Operation
Diagnosis And Testing
Removal
Installation
7 - COOLING
COOLING
Description
Operation
Diagnosis And Testing
Standard Procedure
Specifications
Special Tools
ACCESSORY DRIVE
Belts-Accessory Drive
Tensioner-Accessory Drive Belt
Pulley-Idler
ENGINE
Coolant
Container-Coolant Recovery
Heater-Engine Block
Sensor-Engine Coolant Temperature
Fan-Radiator
Thermostat-Engine Coolant
Fan-Viscous Radiator
Radiator
Cap-Radiator Pressure
Pump-Water
Cooler-Egr
Relay-Radiator Fan
Hoses-Cooling System-2.8l Diesel
TRANSMISSION
Cooler-Transmission
Lines-Transmission Cooler
8 - ELECTRICAL
8A - AUDIO/VIDEO
Audio/Video Systems - Electrical Diagnostics
B1401-Front Left Audio Speaker Output Circuit Low
B1402-Front Left Audio Speaker Output Circuit High
B1403-Front Left Audio Speaker Output Circuit Open
B1405-Front Right Audio Speaker Output Circuit Low
B1406-Front Right Audio Speaker Output Circuit High
B1407-Front Right Audio Speaker Output Circuit Open
B1409-Rear Left Audio Speaker Output Circuit Low
B140a-Rear Left Audio Speaker Output Circuit High
B140b-Rear Left Audio Speaker Output Circuit Open
B140d-Rear Right Audio Speaker Output Circuit Low
B140e-Rear Right Audio Speaker Output Circuit High
B140f-Rear Right Audio Speaker Output Circuit Open
B1421-Audio Cd Read Error/Inoperable Disc
B142f-Satellite Radio Antenna Not Connected
B1460-Channel 1 Audio Speaker Output Circuit Performance
B1461-Channel 1 Audio Speaker Output Circuit Low
B1462-Channel 1 Audio Speaker Output Circuit High
B1463-Channel 1 Audio Speaker Output Circuit Open
B1464-Channel 1 Audio Speaker Output Circuit Shorted Together
B1465-Channel 2 Audio Speaker Output Circuit Performance
B1466-Channel 2 Audio Speaker Output Circuit Low
B1467-Channel 2 Audio Speaker Output Circuit High
B1468-Channel 2 Audio Speaker Output Circuit Open
B1469-Channel 2 Audio Speaker Output Circuit Shorted Together
B146a-Channel 3 Audio Speaker Output Circuit Performance
B146b-Channel 3 Audio Speaker Output Circuit Low
B146c-Channel 3 Audio Speaker Output Circuit High
B146d-Channel 3 Audio Speaker Output Circuit Open
B146e-Channel 3 Audio Speaker Output Circuit Shorted Together
B146f-Channel 4 Audio Speaker Output Circuit Performance
B1470-Channel 4 Audio Speaker Output Circuit Low
B1471-Channel 4 Audio Speaker Output Circuit High
B1472-Channel 4 Audio Speaker Output Circuit Open
B1473-Channel 4 Audio Speaker Output Circuit Shorted Together
B1474-Channel 5 Audio Speaker Output Circuit Performance
B1475-Channel 5 Audio Speaker Output Circuit Low
B1476-Channel 5 Audio Speaker Output Circuit High
B1477-Channel 5 Audio Speaker Output Circuit Open
B1478-Channel 5 Audio Speaker Output Circuit Shorted Together
B1479-Channel 6 Audio Speaker Output Circuit Performance
B147a-Channel 6 Audio Speaker Output Circuit Low
B147b-Channel 6 Audio Speaker Output Circuit High
B147c-Channel 6 Audio Speaker Output Circuit Open
B147d-Channel 6 Audio Speaker Output Circuit Shorted Together
B2222-Satellite Radio Receiver Internal
U0019-Can Interior Bus
U0020-Can Interior Bus Off Performance
U0151-Lost Communication With Occupant Restraint Controller
U0154-Lost Communication With Occupant Classification Module
U0184-Lost Communication With Radio
U0186-Lost Communication With Audio Amplifier
U0195-Lost Communication With Sdar
U0197-Lost Communication With Hands Free Module
U0199-Lost Communication With Drivers Door Module
U0200-Lost Communication With Passenger Door Module
B1420-Audio Cassette Error/Inoperable Cassette
B1422-Audio Dvd Read Error/Inoperable Disc
B1423-Ves Dvd Read Error/Inoperable Disc
B1424-Improper Dvd-Wrong Region
B1429-Radio Display High Temperature
B142a-Radio Unit High Temperature
B142c-Ves Video Screen Disconnected
B142d-Audio Antenna Not Connected
B142e-Gps Antenna Not Connected
Audio - Service Info
Audio
Amplifier
Antenna Body And Cable
Radio Noise Suppression Components
Speaker
8B - CHIME/BUZZER
Chime/Buzzer
8E - ELECTRONIC CONTROL MODULES
Electronic Control Modules - Electrical Diagnostics
*Diagnostic Can C (+) And/Or Diagnostic Can C (-) Circuits High
*Diagnostic Can C (+) Circuit Low
*Diagnostic Can C (-) Circuit Low
*Diagnostic Can C (+) Shorted To Diagnostic Can C (-)
*Diagnostic Can C (-) Circuit Open
*Diagnostic Can C (+) Circuit Open
*Both Diagnostic Can C (+) And Diagnostic Can C (-) Circuits Open
U0001-Can C Bus Circuit
U0010-Can Interior Bus
U0011-Can Interior Bus Off Performance
U0100-Lost Communication With Ecm/Pcm



U0101-Lost Communication With Tcm
U0114-Lost Communication With Final Drive Control Module (Fdcm)
U0121-Lost Communication With Anti-Lock Brake Module
U0126-Lost Communication With Steering Angle Sensor (Sas)
U0141-Lost Communication With Front Control Module (Totally Integrated Power Module)
U0151-Lost Communication With Occupant Restraint Controller (Orc)
U0154-Lost Communication With Occupant Classification Module
U0155-Lost Communication With Cluster/Ccn
U0164-Lost Communication With Hvac Control Module
U0167-Lost Communication With Intrusion Transceiver Control Module
U0168-Lost Communication With Vehicle Security Control Module (Skreem/Wcm)
U0184-Lost Communication With Radio
U0186-Lost Communication With Audio Amplifier
U1159-Lost Communication With Automatic Sway Bar System (Asbs) Module
*No Response From Abs (Antilock Brake Module)
*No Response From Amp (Amplifier)
*No Response From Fdcm (Final Drive Control Module)
*No Response From Ccn (Cluster)
*No Response From Ecm (Engine Control Module) - Diesel
*No Response From Itm (Intrusion Transceiver Module)
*No Response From Ocm (Occupant Classification Module)
*No Response From Orc (Occupant Restraint Controller)
*No Response From Pcm (Powertrain Control Module) (Ngc)
*No Response From Tcm (Powertrain Control Module) - Rfe
*No Response From Tipm (Totally Integrated Power Module)
*No Response From Wcm (Sentry Key Remote Entry Module)
*No Response From Radio
*No Response From The Steering Angle Sensor (Sas)
Body Verification Test - Ver 1
Electronic Control Modules
Skreem Programming
Standard Procedure - Programming The Skreem/Wcm Using The Scan Tool
Pcm/Ecm Reprogramming
Pcm/Ecm Reprogramming
Steering Control Module
8F - ENGINE SYSTEMS
Battery System - Service Information
Battery System
Battery Reconnection
Battery
Torque
Battery System Special Tools
Battery
Spiral Cell Battery Charging
Standard Procedure - Conventional Battery Charging
Using Micro 420 Battery Tester (Gasoline Engines)
Standard Procedure - Open-Circuit Voltage Test
Ignition-Off Draw Test
Battery Cables
Charging
Generator Ratings
Torque
Starting
Starting System
Starter
Torque
Removal - 3.8l
Removal - 2.8l Diesel
Installation - 3.8l
Installation - 2.8l Diesel
8G - HEATED SYSTEMS
Heated Glass-Electrical Diagnostics
B1016-Rear Defrost Switch Request Input Circuit Low (Ccn)
B10c2 - Rear Defrost Switch Stuck (Ccn)
Heated Glass - Service Information
Electric Backlight (Ebl) System
Grid Line And Terminal Repair
8H - HORN
Horn System-Electrical Diagnostics
B2339-Horn Switch Stuck - Cluster
Horn System - Service Info
Horn
Horn Switch
8I - IGNITION CONTROL
Ignition Control- Electrical Diagnostics
B2101-Ignition Run/Start Input Low
B2102-Ignition Run/Start Input Circuit High
B210e-Battery Voltage High
B2142 Ignition Off Draw (Iod) Fuse Not Present
B219a-Ignition Unlock Run/Start Control Circuit Overcurrent
B219f Ignition Off Draw (Iod) Fuse Blown
B2206-Current Vin Missing / Mismatch
B222c-Vehicle Configuration Not Programmed
U0100-Lost Communication With Ecm/Pcm
U0101-Lost Communication With Tcm
U0114-Lost Communication With Final Drive Control Module
U0121-Lost Communication With Anti-Lock Brake Module
U0151-Lost Communication With Occupant Restraint Controller (Orc)
U0154-Lost Communication With Occupant Classification Module
U0155-Lost Communication With Cluster/Ccn
U0164-Lost Communication With Hvac Control Module
U0168-Lost Communication With Vehicle Security Control Module (Skreem/Wcm)
U0184-Lost Communication With Radio
U0186-Lost Communication With Audio Amplifier
Ignition Control - Service Information
Torque
Spark Plug Cable Resistance
Spark Plug
Firing Order - 3.8l
Cleaning Spark Plugs
8J - INSTRUMENT CLUSTER
Instrument Cluster - Electrical Diagnostics
B123f-Menu Switch Stuck
B127a-Compass Performance
B1288-Trip/Toggle Switch Performance
B1613-Panel Illumination Control Circuit Low
B1615-Panel Illumination Control Circuit Open
B210e-Battery Voltage High
U0141-Lost Communication With Front Control Module (Totally Integrated Power Module)
U0161-Lost Communication With Compass Module
U0184-Lost Communication With Radio
U1008-Lin 1 Bus
U113b-Lost Communication With Switch Bank Module
U1149-Lost Communication With Multifunction Switch (Steering Control Module)
Instrument Cluster
Instrument Cluster
Instrument Cluster
Brake Indicator
Enhanced Seatbelt Reminder Programming
8L - LAMPS
Lamps/Lighting - Exterior-Electrical/Diagnostics
B162b-Left Low Beam Control Circuit Low
B162c-Left Low Beam Control Circuit High
B162f-Right Low Beam Control Circuit Low
B1630-Right Low Beam Control Circuit High
B1633-Left Hi Beam Control Circuit Low
B1634-Left Hi Beam Control Circuit High
B1637-Right High Beam Control Circuit Low
B1638-Right High Beam Control Circuit High
B163b-Front Left Turn Lamp Control Circuit Low
B163c-Front Left Turn Lamp Control Circuit High
B163f-Front Right Turn Lamp Control Circuit Low
B1640-Front Right Turn Lamp Control Circuit High
B1643-Rear Left Turn Lamp Control Circuit Low
B1644-Rear Left Turn Lamp Control Circuit High
B1647-Rear Right Turn Lamp Control Circuit Low
B1648-Rear Right Turn Lamp Control Circuit High
B1663-Rear Fog Lamp Control Circuit Low
B1664-Rear Fog Lamp Control Circuit High
B166b-Left Trailer Tow Lamp Control Circuit Low
B166c-Left Trailer Tow Lamp Control Circuit High
B166f-Right Trailer Tow Lamp Control Circuit Low
B1670-Right Trailer Tow Lamp Control Circuit High
B16b1-Left Stop Lamp Control Circuit High
B16b5-Right Stop Lamp Control Circuit High
B16f8-Front Left Fog Lamp Control Circuit Low
B16f9-Front Left Fog Lamp Control Circuit High
B16fc-Front Right Fog Lamp Control Circuit Low
B16fd-Front Right Fog Lamp Control Circuit High
B17b8-Left Stop Lamp Control Circuit Overcurrent
B17b9-Right Stop Lamp Control Circuit Overcurrent
B17ba-Headlamp Leveling Motor Control Circuit Overcurrent
B17bf-Left Sidemarker Lamp Control Circuit Overcurrent


AND MORE....