Honda XR400R - Repair, Service Manual, Wiring Diagrams and Owners Manual

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HONDA XR400R - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS - OWNERS MANUAL

- English Service Manual / Repair Manual, Wiring Diagrams and Owners Manual, for motorcycles Honda XR400R.


 MANUALS INCLUDED:

- HONDA XR400R SERVICE MANUAL (1996-2003)
- HONDA XR400R OWNERS MANUAL (1997)
- HONDA XR400R OWNERS MANUAL (2001)


INDEX:

Cover
Contents
Symbols
1. General Information
- Model Identification
- Specifications
- Torque Values
- Tools
- Lubrication & Seal Points
- Cable & Harness Routing
- Emission Control Systems
2. Frame/Body Panels/Exhaust System
- Seat/Fuel Tank
- Side Covers/Sub-Frame
- Front Visor/Front Fender
- Rear Fender/Under Guard
- Exhaust System
3. Maintenance
- Fuel Line/Throttle Operation
- Air Cleaner
- Crankcase Breather
- Spark Plug
- Valve Clearance
- Engine Oil
- Engine Oil Filter
- Decompressor System
- Engine Idle Speed/Drive Chain
- Drive Chain Slider/Brake Fluid
- Rear Brake/Brake System
- Headlight Aim/Clutch System
- Side Stand
- Suspension
- Spark Arrestor/Nuts, Bolts, Fasteners
- Wheels/Tires/Steering Head Bearings
4. Lubrication System
- Oil Pump & Strainer
- Oil Cooler & Oil Pipe
5. Fuel System
- Specifications
- Carburetor Removal
- Carburetor Assembly
- Carburetor Installation
- Pilot Screw Adjustment
- Carburetor Tuning ('96 - '97)
- Temperature & Altitude Adjustment (After '97)
- Air Cleaner Housing
6. Engine Removal/Installation
- Service Information
- Engine Removal
- Engine Installation
7. Cylinder Head/Valve
- Specifications
- Troubleshooting
- Cylinder Compression
- Cylinder Head Cover Removal
- Camshaft Removal
- Decompressor System
- Cylinder Head Cover Disassembly
- Cylinder Head Removal
- Cylinder Head Disassembly
- Valve Guide Replacement
- Valve Seat Inspection/Refacing
- Cylinder Head Assembly
- Cylinder Head Installation
- Camshaft Installation
- Cam Shaft Tensioner Lifter Installation
- Cylinder Head Cover Assembly
- Cylinder Head Cover Installation
8. Cylinder/Piston
- Specifications
- Troubleshooting
- Cylinder Removal
- Piston Removal
- Piston/Piston Ring Installation
- Cylinder Installation
9. Clutch/Kickstarter/Gearshift Linkage
- Specifications
- Troubleshooting
- Clutch Removal
- Clutch Installation
- Right Crankcase Cover
- Primary Drive Gear
- Kickstarter
- Gearshift Linkage
10. Alternator
- Service Information
- Alternator Removal
- Alternator Installation
11. Transmission
- Specifications
- Troubleshooting
- Crankcase Separation
- Transmission Disassembly
- Transmission Assembly
- Crankcase Assembly
12. Crankshaft/Balancer
- Specifications/Troubleshooting
- Crankshaft Removal
- Crankshaft Installation
13. Front Wheel/Suspension/Steering
- Specifications
- Troubleshooting
- Front Wheel
- Fork
- Handlebar
- Steering Stem
14. Rear Wheel/Suspension
- Specifications
- Troubleshooting
- Rear Wheel
- Shock Absorber
- Shock Linkage
- Swingarm
15. Hydraulic Disc Brake
- Specifications
- Troubleshooting
- Brake Fluid Replacement/Air Bleeding
- Brake Pad/Disc
- Front Master Cylinder
- Front Caliper
- Rear Master Cylinder
- Rear Caliper
- Brake Pedal
16. Electrical System
- Specifications
- Troubleshooting
- Lighting System Inspection
- Ignition System Inspection
- Exciter Peak Voltage
- Ignition Pulse Generator Coil Peak Voltage
- Ignition Timing
- Headlight/Taillight
- Engine Stop Switch
17. Wiring Diagram
18. Troubleshooting
19. Index