Acura TL (2004) - Repair, Service and Maintenance Manual

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ACURA TL (2004) - WORKSHOP, SERVICE, REPAIR MANUAL

- English Service Manual / Repair Manual, to vehicles Acura TL (2004).

 
CONTENTS:

GENERAL INFO
- Introduction
- Chassis and Paint Codes
- Identification Number Locations
- Label Locations
- Lift and Support Points
- Towing
SPECIAL TOOLS
SPECIFICATIONS
- Standards and Service Limits
- Design Specifications
- Body Specifications
MAINTENANCE
- Lubrication Points
- Maintenance Schedule
ENGINE
- Engine Removal/Installation
- Cylinder Head/Valve Train
- -  Special Tools
- -  Valve Clearance Adjustment
- -  Valve Seal Replacement
- -  Illustrated Index
- -  Cylinder Head
- -  Removal
- -  Warpage
- -  Installation
- -  Camshaft Pulleys Removal
- -  Camshafts Inspection
- -  Valves, Valve Springs and Valve Seals
- -  Removal
- -  Valve Spring and Valve Seal Installation Sequence
- -  Valve Installation
- -  Valve Guides
- -  Valve Movement
- -  Replacement
- -  Reaming
- -  Valve Seats Reconditioning
- -  Timing Belt
- -  Illustrated Index
- -  Inspection
- -  Tension Adjustment
- -  Replacement
- -  Positioning Crankshaft Before Installing Timing Belt
- -  Troubleshooting Flowchart
- -  VTEC Solenoid Valve
- -  VTEC Pressure Switch
- -  VTEC Solenoid Valve Inspection
- -  Rocker Arms
- -  Manual Inspection
- -  Inspection Using Special Tools
- -  Valve Clearance Adjustment
- -  Illustrated Index
- -  Cylinder Head
- -  Removal
- -  Warpage
- -  Installation
- -  Rocker Arms
- -  Removal
- -  Locations
- -  Inspection
- -  Arm-to-Shaft Clearance
- -  Installation
- -  Camshafts Inspection
- -  Valves, Valve Springs and Valve Seals
- -  Removal
- -  Valve Spring and Valve Seal Installation Sequence
- -  Valve Installation
- -  Valve Guides
- -  Valve Movement
- -  Replacement
- -  Reaming
- -  Valve Seats Reconditioning
- -  Timing Belt
- -  Illustrated Index
- -  Inspection
- -  Tension Adjustment
- -  Removal
- -  Installation
- Engine Block
- -  Special Tools
- -  Illustrated Index
- -  Flywheel and Drive Plate Replacement
- -  Main Bearings
- -  Clearance
- -  Selection
- -  Connecting Rod Bearings
- -  Clearance
- -  Selection
- -  Crankshaft
- -  Removal
- -  End Play
- -  Inspection
- -  Installation
- -  Cylinder Block
- -  Inspection
- -  Bore Honing
- -  Pistons
- -  Inspection
- -  Installation
- -  Piston Rings
- -  Replacement
- -  End Gap
- -  Ring-to-Groove Clearance
- -  Alignment
- -  Piston Pins
- -  Removal
- -  Inspection
- -  Connecting Rods
- -  End Play
- -  Selection
- -  Oil Seal
- -  Installation
- -  Installation (engine removal not required)
- Engine Lubrication
- -  Special Tools
- -  Illustrated Index
- -  Engine Oil
- -  Inspection
- -  Replacement
- -  Oil Filter Replacement
- -  Oil Pressure Testing
- -  Oil Jet Inspection
- -  Oil Pump
- -  Overhaul
- -  Removal/Inspection/Installation
- Intake Manifold/Exhaust System
- -  Intake Manifold Replacement
- -  Exhaust Manifold Replacement
- -  Exhaust Pipe and Muffler Replacement
- Cooling
- -  Radiator
- -  Replacement
- -  Engine Cooling Refilling and Bleeding
- -  Cap Testing
- -  Testing
- -  Thermostat
- -  Replacement
- -  Testing
- -  Water Pump
- -  Illustrated Index
- -  Inspection
- -  Replacement
FUEL AND EMISSIONS
- Special Tools
- Component Location Index
- System Description
- -  Vacuum Connections
- -  Electrical Connections
- -  System Connections
- Troubleshooting
- -  Troubleshooting Guide
- -  Self-diagnostic Procedures
- -  How to Read Flowcharts
- PGM-FI System
- -  System Description
- -  Troubleshooting Flowcharts
- -  Engine Will Not Start
- -  Engine Control Module
- -  Heated Oxygen Sensor
- -  Heated Oxygen Sensor Heater
- -  Fuel Supply System
- -  Manifold Absolute Pressure Sensor
- -  Top Dead Center/Crankshaft Position/ Cylinder Postion Sensor
- -  Engine Coolant Temperature Sensor
- -  Throttle Postion Sensor
- -  Intake Air Temperature Sensor
- -  Barometric Pressure Sensor
- -  Ignition Output Signal
- -  Vehicle Speed Sensor
- -  Knock Sensor (B17A1 engine)
- Idle Control System
- -  System Troubleshooting Guide
- -  System Description
- -  Troubleshooting Flowcharts
- -  Idle Air Control Valve
- -  Air Conditioning Signal
- -  Alternator FR Signal
- -  Automatic Transaxle (A/T) Gear Postion Sensor
- -  Starter Switch Signal
- -  Brake Switch Signal
- -  Power Steering Pressure Switch Signal
- -  Fast Idle Thermo Valve
- -  Starting Air Valve (B18A1 engine: A/T)
- -  Idle Speed Setting
- Fuel Supply System
- -  System Troubleshooting Guide
- -  System Description
- -  Fuel Pressure
- -  Fuel Injectors
- -  Fuel Pressure Regulator
- -  Fuel Filter
- -  Fuel Pump
- -  PGM-FI Main Relay
- -  Fuel Tank
- Intake Air System
- -  System Troubleshooting Guide
- -  System Description
- -  Air Cleaner
- -  Throttle Cable
- -  Throttle Body
- -  Throttle Valve Dashpot System
- Emission Control System
- -  System Troubleshooting Guide
- -  System Description
- -  Tailpipe Emission
- -  Three Way Catalytic Converter
- -  Exhaust Gas Recirculation System  
- -  Positive Crankcase Ventilation System
- -  Evaporative Emission Control
TRANSAXLE
- Clutch
- -  Special Tools
- -  Illustrated Index
- -  Clutch Pedal
- -  Adjustment (without Cruise Control System)
- -  Adjustment (with cruise control system)
- -  Release Bearing
- -  Removal
- -  Inspection
- -  Installation
- -  Pressure Plate
- -  Removal/Inspection
- -  Clutch Disc
- -  Inspection
- -  Flywheel, Flywheel Bearing
- -  Inspection
- -  Replacement
- -  Clutch Assembly
- -  Installation
- Manual Transmission
- -  Special Tools
- -  Maintenance
- -  Transmission Oil
- -  Back-Up Light Switch
- -  Replacement
- -  Transmission Assembly
- -  Removal
- -  Gearshift Mechanism
- -  Overhaul
- -  Illustrated Index
- -  Transmission Housing
- -  Removal
- -  Reverse Shift Fork, Reverse Idler Gear
- -  Clearance Inspection
- -  Removal
- -  Change Holder
- -  Clearance Inspection
- -  Removal
- -  Disassembly/Reassembly
- -  Mainshaft, Countershaft, Differential Assemblies
- -  Removal
- -  Shift Rod
- -  Removal
- -  Shift Fork, Shift Piece
- -  Clearance Inspection
- -  Shift Fork Assembly
- -  Disassembly/Reassembly
- -  Mainshaft Assembly
- -  Index
- -  Clearance Inspection
- -  Disassembly
- -  Inspection
- -  Reassembly
- -  Countershaft Assembly
- -  Index
- -  Clearance Inspection
- -  Disassembly
- -  Inspection
- -  Reassembly
- -  Synchro Ring, Gear
- -  Inspection
- -  Synchro Sleeve, Synchro Hub
- -  Inspection
- -  Installation
- -  Clutch Housing, Bearing
- -  Replacement
- -  Mainshaft Thrust Shim
- -  Adjustment
- -  Transmission
- -  Reassembly
- -  Transmission Assembly
- -  Installation
- Automatic Transmission
- -  Special Tools
- -  Description
- -  Electrical System
- -  Circuit Diagram
- -  Component Location
- -  Troubleshooting Proceedures
- -  Electrical Troubleshooting
- -  System-to-Component Chart
- -  Troubleshooting Flowcharts
- -  A/T Speed Pulser
- -  Lock-Up Control Solenoid Valve A/B
- -  Shift Control Solenoid Vavle A/B
- -  S4 Switch
- -  Hydraulic System
- -  Hydraulic System
- -  Symptom-to-Component Chart
- -  Road Test
- -  Stall Speed
- -  Fluid Level
- -  Pressure Testing
- -  Transmission
- -  Removal
- -  Illustrated Index
- -  Right Side Cover
- -  Transmission Housing
- -  Torque Converter Housing
- -  Right Side Cover
- -  Removal
- -  Transmission Housing
- -  Removal
- -  Mainshaft/Countershaft/Secondary Shaft
- -  Removal
- -  Valve Body
- -  Removal
- -  Repair
- -  Valve Caps
- -  Valve
- -  Assembly
- -  Main Valve Body
- -  Oil Pump
- -  Regulator Valve Body
- -  Secondary Valve Body
- -  Servo Valve Body
- -  2nd Accumulator Body
- -  Mainshaft
- -  Countershaft
- -  One-way Clutch/Parking Gear
- -  Secondary Shaft
- -  Clutch
- -  Illustrated Index
- -  Disassembly
- -  Reassembly
- -  Torque Converter Housing Bearings
- -  Mainshaft Bearing/Oil Seal
- -  Countershaft Bearing
- -  Secondary Shaft Bearing
- -  Transmission Housing Bearing
- -  Reverse Idler Gear
- -  Transmission
- -  Reassembly
- -  Parking Brake Stopper
- -  Right Side Cover
- -  Reassembly
- -  Torque Converter
- -  Transmission
- -  Installation
- -  Cooler Flushing
- -  Gearshift Selector
- -  Shift Cable
- -  Adjustment
- -  Removal/Installation
- -  Vacuum Modulator Assembly
- Differential
- -  Manual Transmission
- -  Special Tools
- -  Differential
- -  Illustrated Index
- -  Backlash Inspection
- -  Ball Bearing Replacement
- -  Ring Gear Replacement
- -  Oil Seal Removal
- -  Thrust Shim Adjustment
- -  Oil Seal Installation
- -  Automatic Transmission
- -  Special Tools
- -  Differential
- -  Illustrated Index
- -  Backlash Inspection
- -  Bearing Replacement
- -  Inspection/Disassembly
- -  Reassembly
- -  Oil Seal Removal
- -  Side Clearance Inspection
- -  Oil Seal Installation
- Driveshafts
- -  Special Tools
- -  Driveshafts
- -  Removal
- -  Disassembly/Inspection
- -  Reassembly
- -  Intermediate Shaft
- -  Replacement
- -  Disassembly
- -  Index/Inspection
- -  Reassembly
STEERING
- Special Tools
- Component Location
- -  Index
- System Description
- -  Fluid Flow Diagram
- -  Steering Pump
- -  Fluid Reservoir/Filter
- -  4-Way Valve
- -  Full-Lock Unloader System
- -  Power Steering Speed Sensor
- Troubleshooting
- -  General Troubleshooting
- -  Noise and Vibration
- -  Fluid Leaks
- Maintenance
- -  Pump Belt Adjustment
- On-Car Checks
- -  Rack Guide Adjustment
- -  Fluid Replacement
- -  Pump Pressure Check
- -  Steering Wheel Rotational Play
- -  Power Assist Check With Car Parked
- -  Assist Check
- -  Power Steering Speed Sensor Replacement
- -  Steering Column
- -  Removal
- -  Disassembly/Inspection
- -  Reassembly
- -  Installation
- -  Steering Wheel
- -  Disassembly/Reassembly
- -  Steering Pump
- -  Illustrated Index
- -  Replacement
- -  Preload Inspection
- -  Pulley Replacement
- -  Fluid Control Valve Inspection and Replacement
- -  Housing Disassembly
- -  Housing Reassembly
- -  Steering Gearbox
- -  Valve Body Unit Removal
- -  Valve Body Unit Overhaul
- -  Valve Body Unit Installation
- -  Illustrated Index
- -  Steering Rack Removal
- -  Steering Gearbox Overhaul
- -  Steering Gearbox Installation
SUSPENSION
- Special Tools
- Component Location
- -  Index
- Wheel Alignment
- -  Caster
- -  Camber
- -  Front Toe Inspection/Adjustment
- -  Rear Toe Inspection/Adjustment
- -  Turning Angle Inspection/Adjustment
- Wheel Measurements
- -  Bearing End Play
- -  Runout
- Front Suspension
- -  Torque Specification
- -  Illustrated Index
- -  Knuckle/Hub Replacement
- -  Lower Ball Joint Replacement
- -  Upper Arm Bushing Replacement
- Front Damper
- -  Removal
- -  Disassembly/Inspection
- -  Reassembly
- -  Installation
- Rear Suspension
- -  Tourque Specification
- -  Illustrated Index
- -  Upper Arm Bushing Replacement
- -  Compensator Arm Bushing Replacement
- -  Hub Unit Bearing Replacement
- Rear Damper
- -  Removal
- -  Disassembly
- -  Inspection
- -  Reassembly
- -  Installation
- Damper Disposal
BRAKES
- Conventional Brakes
- -  Special Tools
- -  Illustrated Index
- -  Pedal Height Adjustment
- -  Parking Brake Adjustment
- -  Front Brakes
- -  Inspection
- -  Brake Pad Inspection/Replacement
- -  Brake Caliper
- -  Disassembly
- -  Reassembly
- -  Brake Disc Inspection
- -  Bleeding
- -  Brake Booster
- -  Testing
- -  Master Cylinder, Booster
- -  Removal/Installation
- -  Pushrod Clearance Adjustment
- -  Master Cylinder Inspection
- -  Inspection
- -  Rear Brakes
- -  Inspection
- -  Brake Pad/Disc Inspection and Replacement
- -  Rear Caliper
- -  Disassembly
- -  Reassembly
- -  Brake Hoses/Pipes
- -  Inspection
- -  Brake Hoses Replacement
- -  Parking Brake
- -  Disassembly and Reassembly
- Anti-lock Brake System (ABS)
- -  Special Tools
- -  Illustrated Index
- -  Description
- -  Circuit Diagram
- -  Wring/Connector Locations
- -  ALB Checker
- -  Function Test
- -  Wheel Sensor Signal Confirmation
- -  Troubleshooting
- -  ALB Indicator Light
- -  Symprtom-to-System Chart
- -  Flowchart
- -  Hydraulic System
- -  Hydraulic Connections
- -  Relieving Accumulator/Line Pressure
- -  Modulator/Solenoid Unit
- -  Index/Inspection
- -  Solenoids
- -  Leak Test
- -  Removal
- -  Inspection
- -  Installation
- -  Power Unit
- -  Accumulator
- -  Index/Inspection
- -  Accumulator/Pressure Switch Removal
- -  Accumulator Disposal
- -  Master Cylinder
- -  Inspection
- -  Bleeding
- -  Electronic Components
- -  Control Unit Replacement
- -  Relays Inspection
- -  Pulsers/Sensors
- -  Inspection
- -  Replacement
BODY
- Bumpers
- -  Front
- -  Rear
- Carpet/Door Sill Molding
- Console
- Dashboard
- -  Component Removal/Installation
- -  Replacement
- Doors
- -  Index
- -  Disassembly (Hatchback)
- -  Disassembly (Sedan)
- -  Assembly
- -  Glass Adjustment
- -  Position Adjustment
- -  Striker Adjustment
- Frame Repair Chart
- Fuel Lid
- -  Open/Latch Replacement
- -  Opener Cable Replacement
- Headliner
- Hood
- -  Replacement/Adjustment
- -  Opener/Latch Replacement
- -  Opener Cable Adjustment
- Interior Trim
- -  Hatchback
- -  Sedan
- Mirrors
- -  Power Door Mirror Replacement
- -  MIrror Glass Replacement
- -  Manual Door Mirror Replacement
- -  Mirror Glass Replacement
- -  Rearview Mirror
- Moldings
- -  Side Window Molding/Weatherstrip
- -  Side Moldings
- Moonroof
- -  Index
- -  Replacement/Adjustment
- Rear Emblems
- Seats
- -  Front Seats Disassembly
- -  Front Cover Replacement
- -  Rear Seat Replacement
- -  Hatchback
- -  Sedan
- Seat Belts
- -  Front Replacement (USA)
- -  Front Replacement (Canada)
- -  Rear Replacement
- -  Inspection
- -  Child Seat Anchor Plate
- Sub-Frame
- Tailgate
- -  Replacement/Adjustment
- -  Opener/Latch Replacement
- -  Opener Cable Replacement
- -  Spoiler Replacement
- Trunk Lid
- -  Replacement/Adjustment
- -  Opener/Latch Replacement
- -  Opener Cable Replacement
- Windshield, Rear Window, Quarter Glass
- -  Index
- -  Windshield
- -  Rear Window
- -  Hatchback
- -  Window Molding Replacement
- -  Sedan
- -  Quarter Glass
HEATER AND A/C
- Heater (Lever Type)
- -  Illustrated Index
- -  Circuit Diagram
- -  Door Positions
- -  Troubleshooting
- -  Symptom Chart
- -  Flowchart
- -  Blower Motor Speed
- -  Blower
- -  Blower Unit
- -  Replacement
- -  Overhaul
- -  Heater Unit
- -  Replacement
- -  Overhaul
- -  Heater Control Panel
- -  Replacement
- -  Overhaul
- -  Heater Control Cables
- -  Air Mix Control Cable Adjustment
- -  Heater Valve Cable Adjustment
- -  Mode Control Cable Adjustment
- -  Heater Fan Switch
- -  Test
- Heater (Button Type)
- -  Illustrated Index
- -  Troubleshooting
- -  Symptom Chart
- -  Circuit Diagram
- -  Flowcharts
- -  Recirculation Control Motor
- -  Mode Control Motor
- -  Blower Unit
- -  Replacement
- -  Overhaul
- -  Heater Unit
- -  Replacement
- -  Overhaul
- -  Heater Control Panel
- -  Replacement
- -  Overhaul
- -  Recirculation Control Motor
- -  Replacement
- -  Test
- -  Mode Control Motor
- -  Replacement
- -  Test
- Air Conditioning
- -  Special Tools
- -  Illustrated Index
- -  Circuit Diagram
- -  Wire Harness Routing
- -  Troubleshooting
- -  Flowcharts
- -  A/C System
- -  Compressor
- -  Condenser Fan
- -  Radiator Fan
- -  Radiator Fan Control Module Input Test
- -  A/C Thermostat
- -  Test
- -  Relay
- -  Test
- -  A/C Switch/ Heater Fan Switch
- -  Test
- -  Diode
- -  Test
- -  Service Tips and Precautions
- -  A/C Torque Specifications
- -  A/C System Service
- -  Performance Test
- -  Pressure Test
- -  A/C System Service
- -  Recovery
- -  Evaperator
- -  Replacement
- -  Overhaul
- -  Condenser
- -  Replacement
- -  Compressor (Nippondenso)
- -  Description
- -  Illustrated Index
- -  Replacement
- -  Clutch Inspection
- -  Clutch Overhaul
- -  Relief Valve Replacement
- -  Belt Tension
- -  A/C System Service
- -  Evactuation
- -  Leak Test
- -  Charging
ELECTRICAL
- Special Tools
- How To Use This Section
- -  Tips and Precautions
- -  Five-Step Troubleshooting
- -  Schematic Symbols
- -  Wire Color Codes
- -  Relays and Control Unit Locations
- -  Engine Compartment
- -  Dashboard
- -  Door, Floor, and Quarter Panel
- Index to Circuit and Systems
- -  Air Conditioner
- -  Alternator
- -  Antenna, Power
- -  Anti-Lock Brake System
- -  Automatic Transmission Control System
- -  Battery
- -  Blower Controls
- -  Charging System
- -  Cigarette Lighter
- -  Clock
- -  Cruise Control
- -  Defogger, Rear Window
- -  Fuel Pump
- -  Fuses
- -  Under-hood Main Fuse Box
- -  Under-dash Fuse/Relay Box
- -  Gauge Assembly
- -  Circuit Diagram
- -  Engine Coolant Temperature (ECT) Gauge
- -  Fuel Gauge
- -  Speedometer
- -  Tachometer
- -  Grounds
- -  Distribution
- -  Locations
- -  Heater Controls
- -  Horns
- -  Ignition Switch
- -  Ignition System
- -  Ignition Timing Inspection
- -  Indicators
- -  High Beam Indicator
- -  A/T Gear Position Indicator
- -  Turn Signal Indicator
- -  Integrated Control Unit
- -  Interlock System
- -  Lights, Exterior
- -  Back-up Lights
- -  Brake Lights
- -  Daytime Running Lights (Canada)
- -  Hazard Warning Lights
- -  Headlights Adjustment
- -  High Mount Brake Light
- -  License Plate Lights
- -  Front Parking/Front Side Marker Lights
- -  Taillights
- -  Turn Signal Lights
- -  Lights, Interior
- -  Dash Lights Brightness Control
- -  Ceiling Light
- -  Glove Box Light
- -  Front Map Light
- -  Trunk/Cargo Area Light
- -  Lighting System
- -  Locks, Power
- -  Mirror, Power
- -  Moonroof
- -  PGM-FI System
- -  Power Distribution
- -  Radiator and Condenser Fan Controls
- -  Relay Locations
- -  Spark Plugs
- -  Starting System
- -  Stereo Sound System
- -  Side Marker/Turn Signal/Hazard Flasher System
- -  Washer, Windshield
- -  Windows, Power
- -  Wipers, Windshield
- -  Wires, Harnesses and Connectors
- -  Connectors Identification
- -  Wire Color Codes
- -  Wire Harness Routing
- -  Wiring Diagrams