Renault 4 - Service Manual - Manuel Reparation - Manual de Taller

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RENAULT 4 - MANUAL DE TALLER - SERVICE MANUAL - MANUEL REPARATION

- Manuales en español, ingles y francés, para la reparación de los vehículos Renault 4.

- English, French and Spanish Service Manuals, in PDF format, to vehicles Renault 4.
 
INDICE - INDEX:

MR175R401234-EN
01-SPECIFICATIONS
Specifications
Plain-sided van and estate car
Long chassis plain-sided van and estate car (R.2370-R.2430)
Vehicle identification
01-DIAGNOSTIC STATION
Diagnostic centre checking values
01-DIAGNOSTIC CENTRE
Diagnostic centre checking values
Main adjustments (Renault 4)
01-SPECIFICATIONS
Specifications
Cross section
Engine identification
Engine
Valve guides
Valve prings
"Inlet-exhaust" manifold
Pistons
Crankshaft
Bearing shells
Regrinding a roll-hardened crankshaft
01-SPECIAL POINTS - INTERCHANGEABILITY
Cylinder head gasket
Liners - Pistons - Cylinder block - Liner base seals
Chain tensioner
Dismantling
Manifolds - Oil pump
Coolant mixture - Fuel tank - Water pump
01-SPECIFICATIONS
Tightening torques in m. da N
Cross section
Lubrication diagram
Engine identification
Engine
Valve guide - Valve seats
Valve timing
Piston rings - Connecting rods - Crankshaft
Oil pump - Fuel pimp - Fuel tank
Chain tensioner - Oilbath type cylinder block
02-LIFTING METHODS
Lifting methods
04-LUBRICANTS - CONSUMABLES
Lubricants - Fluids
Diagnostic maintenance
Engine operations check
05-OIL DRAIN - REFILL
Lubrication engine
Lubrication Gearbox
06-TOOLING
Classification of tooling
Engine
Clutch
Electrical equipment
Gearbox
Front axle
Wheels - Hubs
06-WHEELS - HUBS
Wheels - Hubs
06-BRAKING SYSTEM
Braking system
06-CHASSIS SUPPORTS
Chassis support
06-M.S. TOOLS


M.S. tools
06-EQUIPMENT
Equipment
06-MATERIAL
Grease
06-MECHANICAL SEALERS
Mechanical sealers
Adhesives
06-CLEANING FLUIDS - RELEASE AGENTS
Cleaning fluids - Release agents
06-COOLANT
Coolant
06-ASSORTED ITEMS
Assorted items

10-REMOVING - REFITTING
Removing - Refitting
Details concerning vehicles fitted with type 354 gearbox
Removing - Refitting
10-LINERS - PISTONS
Changing
Cylinder block - Liners - Pistons
10-CYLINDER BLOCK
Changing
10-CYLINDER BLOCK - PISTONS - LINERS
Exploded view
10-CYLINDER BLOCK
Changing
10-OIL PUMP
Removing - Overhauling - Refitting
10-OIL PRESSURE
Checking
10-OIL FILTER
Changing
11-CYLINDER HEAD
Changing
Checking the gasket joint face
Changing
11-VALVE SPRINGS
Changing
11-VALVE GUIDE
Changing
11-CAMSHAFT
Changing
11-SPROCKET-DRIVEN TIMING GEAR
Changing the intermediate sprocket
11-TIMING CHAIN
Changing
11-CAMSHAFT BEARING
Changing the oil seal
Changing the bush
11-WATER PUMP
Removing - Refitting
11-"INLET - EXHAUST" MANIFOLD
Changing the gasket
11-DRIVE BELTS
Tensioning
12-FUEL PUMP
Checking the pressure
12-FUEL TANK
Removing - Refitting
12-CARBURETTORS
Specifications
Removing - Refitting
Adjusting idling speed
Adjusting idling speed - Idling speed table
Checking needle valve and seat for leaks
Replacing and electric choke carburettor by a manual choke type
Solex - Setting values
How to set
32 EISA
Float level
Zénith - Setting values
How to set
28IF
14-ANTI POLLUTION
Oil fume rebreathing system
16-STARTING - CHARGING CIRCUIT
Removing - Refitting
16-STARTER
Removing - Refitting
16-STARTING - CHARGING CIRCUIT
Overhauling Ducellier
Overhauling - Ducellier
16-STARTING - CHARGING CIRGUIT
Overhauling - Ducellier
16-STARTING - CHARGING CIRCUIT
Overhauling
Changing the drive pinion assembly
Changing bushes
Remove neat shield
Changing solenoid
Dynamo or alternator
Dynamo
16-STARTING CHARGING CIRCUIT
Dynamo
Checking dynamo or alternator
16-STARTING - CHARGING CIRCUIT
Checking
Windscreen wiper
17-IGNITION - INJECTION
Spécifications
Général électrical
Distributor
Distribution
Distributor
Setting on the test stand
Overhauling
19-COOLING SYSTEM
Draining - Refilling
Checking for leaks
19-EXPANSION CHAMBER
Removing - Refitting
19-RADIATOR
Removing - Refitting
19-OIL PRESSURE
Checking
20-CLUTCH
Spécifications
20-SPECIFICATIONS
Identification of diaphragm spring type clutches
20-MECHANISM
Changing
Clutch with diaphragm spring pressure plate
20-FLYWHEEL
Removing - Refitting
20-CLUTCH WITH DIAPHRAGM SPRING PRESSURE PLATE
Removing - Refitting
Resurfacing
20-WITHDRAWAL PAD
Changing
Type 354 gearbox
20-FORK
Changing
Type 354 gearbox with clutch housing
20-CLUTCH CABLE
Changing
20-OIL SEAL
Changing
Refitting
20-OPERATING CLEARANCE
Adjusting
21-SPECIFICATIONS
Gearbox type 313
Gearbox type 328
Gearbox type 354
Gearbox type 328
Gearbox type 354
21-SECONDARY SHAFT
Changing 4th speed gear on type 334 gearbox
21-DIFFERENTIAL OUTLET
Changing an oil seal
Gearbox type 328
21-DIFFERENTIAL RING NUT
Changing oil seal
21-FRONT MOUNTING PAD
Changing
Gearbox type 328
21-SPECIFICATIONS
Gearbox type 334
Sections (type 334)
Shift interlocking system (type 334)
tightening torques (type 334)
Lubrication (type 334)
Adjustments (type 334)
Gearbox type 334
Gearbox type 354
sections (type 354)
Tightening torques (type 354)
Adjustments (type 354)
Special points (type 354)
Interchangeability (type 354)
21-REMOVING - REFITTING
Gearboxes type 313-328-334
Gearbox type 354
Gearbox type 354 on R2370 - R2430 vehicles
Gearbox type 354
21-COMPLETELY OVERHAULING GEARBOX
Gearbox type 313
Gearbox type 328
Gearbox type 334
21-COMPLETE OVERHAUL
Gearbox type 354
29-DRIVE SHAFTS
Removing - Refitting
Changing a bellows on a "GE76" coupling
Changing a bellows on a "G1 62 Spider" coupling
Changing a bellows on a "G1 69 Spider" coupling
Changing a bellows on a 4 - ball coupling
30-SPECIFICATIONS
Specifications
Greases
Front axle geometry
Front axle identification
Drive shaft identification
Fitting an anti-squeak washer
30-FRONT AXLE GEOMETRY
Checking - Adjusting
30-CASTOR ANGLE
Fitting a tie-rod
30-STEERING BOX HEIGHT SETTING (FRONT AXLE WITH 13 CASTOR ANGLE)
Fitting a tie-rod
Compress front axle
Shim selection table
30-CHECKING AND ADJUSTING PARALELISM
Finding the steering centre point
Compress front axle, using either
30-SPECIFICATIONS
Position for tightening rubber bushes
Position for tightening rubber bushes / Torsion bars
Pre-1969 vehicles
Shock absorber mountings
31-UPPER ARM
Removing - Refitting
Dismantling - Checking - Reassembling
Changing the rubber bushes
Changing the ball joint
31-LOWER ARM
Removing - Refitting
Dismantling - Checking - Reassembling
Changing the rubber bush
Changing the ball joint
31-STUB AXLE CARRIER
Removing - Refitting
Changing the bearings
Dismantling - Checking - Reassembling
31-FRONT HALF-AXLE
Removing - Refitting
Checking
How to check
32-FRONT SHOCK ABSORBERS
Removing - Refitting
32-FRONT ANTI-ROLL BAR
Removing - Refitting
32-FRONT TORSION BARS
Removing - Refitting
Refitting
33-SPECIFICATIONS
Tightening torques in m. da N
Rear hub layout
Rear axle geometry
Special points - Interchangeability
Suspension arms for R.2370 - R2430 vehicles
33-REAR AXLE GEOMETRY
Rear axle geometry
33-REAR ARM
Checking
Parallelism
33-REMOVING - REFITTING
Removing
33-ARM BEARINGS
Outer bearings
33-CHANGING AN OUTER BEARING ASSEMBLY
Removing - Refitting
33-INNER BEARINGS
Removing
33-BEARINGS
Removing - Refitting - Adjusting
34-REAR SHOCK ABSORBERS
Removing
34-REAR ANTI-ROLL BAR
Removing - Refitting
34-REAR TORSION BAR
Removing - Refitting
Lever adjustment
Adjustment by bar rotation
Rear suspension
Checking load on the wheels
35-WHEEL BALANCING
Balance weights
36-STEERING BOX
Changing
Adjusting the plunger
Calculating the thickness of setting shims to be added
Checking
36-CHANGING ANTI-KNOCK BEARINGS ON STEERING BOX WITHOUT RETURN SPRINGS
Steering box need not be removed for this operation
36-STEERING WHEELS
Removing - Refitting
Refitting
36-STEERING COLUMN
Tightening universal joint
Changing the flexible coupling
36-ONE PIECE STEERING WHEEL SHAFT
Removing - Refitting
Changing bushes
37-ACCELERATOR CABLE
Changing
Adjustment
37-SPECIFICATIONS
Brake layout
Checking values for brake distributors or limiters
1976 model modifications
Brake pipes and unions
37-MASTER CYLINDER
Removing - Refitting
Overhauling single master cylinder
Overhauling tandem master cylinder
Adjusting operating clearance
37-PRESSURE DROP INDICATOR
Description
Removing - Refitting
37-BRAKE PEDAL
Removing - refitting
37-FRONT BRAKE LININGS
Changing
Adjusting
37-FRONT BRAKE BACKPLATE
Removing - Refitting
37-FRONT WHEEL CYLINDER
Removing - Refitting
Overhauling
37-REAR BRAKE DRUM
Removing - Refitting - Adjusting
Adjusting bearing end play
37-REAR BRAKE LINING
Removing - Refitting
Refitting
Adjusting
37-REAR BRAKE BACKPLATE
Removing - Refitting
37-REAR WHEEL CYLINDER
Removing - Refitting
37-BLEEDING
Bleeding with pressure bleeding apparatus
37-BRAKE DISTRIBUTOR
Checking
Changing
37-BRAKE LIMITER
Checking - Adjusting
L.H. side limiter
37-THE LIMITER CANNOT BE REPAIRED
Changing
38-HANDBRAKE
Adjustment
Changing handbrake lever
38-REMOVING - REFITTING SECONDARY CABLES
Removing
60-MOTOR
Removing - Refitting
Changing brushes
60-MATRIX
Removing - Refitting
80-HEADLIGHTS
Removing - Refitting light unit
Beam setting
80-Fuel gauge tank unit
Removing - Refitting
83-INSTRUMENT PANEL
Veglia instrument panel
Changing instruments
84-IGNITION - STARTER SWITCH
Removing - Refitting
85-IGNITION - STARTER SWITCH
Removing - Refitting
85-OVERHAULING THE MOTOR
The motor must be removed for this operation
85-BOSCH MOTOR
Removing - Refitting
85-FEMSA MOTOR
Removing - Refitting
85-CHANGING BRUSCHES
S.E.V. motor
85-FEMSA MOTOR
Remove motor
85-HEADLIGHTS WASHER-WIPERS (SWEDEN)
Headlights washer-wipers (sweden)
Removing - Refitting motor
85-ELECTRIC CHOKE
Operation
86-FITTING A CAR RADIO
"Ultra-compact" radio
86-STANDARD FLUSH-FITTING RADIO

Standard flush-fitting radio
Aerials
Wing-mounted aerial
Supressing interference
86-FITTING ADDITIONAL LIGHTS
Fitting additional lights
86-FITTING A TOWING ADDITIONAL
Saloon
Van and long chassis estate car
Towing bracket wiring harness
86-FITTING ACCELERATOR
Fitting accelerator
86-FITTING A DUAL CONTROL PEADL ASSEMBLY
Fitting a dual control pedal assembly
86-FITTING CLAMPS ON THE L.H. PEDAL ASSEMBLY
Fitting clamps on the L.H. pedal assembly
87-OIL PRESSURE SWITCH
Checking
87-COOLANT TEMPERATURE SWITCH
Checking
87-COOLING FAN MOTOR
Changing the motor
87-CHECKING THE TEMPERATURE SWITCH ON THE RADIATOR
Checking the temperature switch on the radiator
88-WIRING HARNESS LAYOUT
Wiring harness layout
88-WIRING DIAGRAM
1971 model
1972 - 1973 and 1974 models
1976 model
88-WIRING
List of units
List of wiring harnesses
MR175R41234-ES
01-GENERALIDADES
Características
Identificacíon del vehículo
Valores de control en cadena diagnóstico
02-GENERALIDADES
Medios de levantamiento
04-GENERALIDADES
Lubricantes - Ingredientes
Diagnóstico - Entretenimiento
05-GENERALIDADES
Engrase
06-HERRAMIENTAS ESPECIALES
Clasificación de las herramientas
Motor
Embrague
Caja de cambios
Dirección
Tren delantero
Tren trasero
Rueda Bujes
Suspensión
Sistema de frenos
Chasis - Soportes
Materiales especiales
Materiales y herramientas
Ingredientes
Limpiantes - Desgripantes
Liquido de refrigeracion
Suministros varios
10-MOTOR
Características
Identificación del motor
Culata
Guía de válvula
Muelle de válvulas
Camisas - Pistones
Extracción - Reposición
10-CAMISAS - PISTONES
Sustitución
10-BLOQUE DE CILINDROS
Sustitución
10-BOMBA DE ACEITE
Extracción - Reparación - Reposición
11-CULATA
Sustitución
Verificación de la superficie de junta
Sustitución
11-MUELLE DE VÁLVULA
Sustitución
11-GUÍA DE VÁLVULA
Sustitución
11-ÁRBOL DE VÁLVULA
Sustitución
11-FIÑON DE DISTRIBUCÍON
Sustitución del piñon intermedio
11-CADENA DE DISTRIBUCÍON
Sustitución
11-COJINETE DE ARBOL DE LEVAS
Sustitución de la junta
Sustitución del casquillo
11-BOMBA DE AGUA
Extracción - Reposición
11-COLECTOR "ADMISSION - ESCAPE"
Sustitución de la junta
11-FILTRO DE ACEITE / CORREAS
Sustitución / Tensión
12-BOMBA DE CARBURANTE
Control de la presión
Filtro de gasolina
12-DEPÓSITO DE CARBURANTE
Extracción - Reposición
12-CARBURADORES
Características
Extracción - Reposición
Reglaje del ralenti
Control de la estanqueidad de la aguja
12-CARBURADORES SOLEX
Valores de reglaje
Descripción - Reglaje
12-CARBURADORES ZENITH
Valores de reglaje
Descripción / Reglaje
14-REASPIRACIÓN DE LOS VAPORES DE ACEITE
Motores 680, 800 y 839
16-EQUIPO ELÉCTRICO Y ENCENDIDO
Motor de arranque
Generador
Circuito de carga
17-EQUIPO ELÉCTRICO Y ENCENDIDO
Caractéristicas
Distribuidor de encendido
19-CIRCUITO DE REFRIGERACIÓN
Vaciado - Llenado
Control de la estanqueidad
19-RECIPIENTE DE EXPANSIÓN
Extracción - Reposición
19-RECIPIENTE DE EXPANSIÓN / RADIADOR
Extracción - Reposición
19-RADIADOR / PRESIÓN DEL ACEITE
Extracción - Reposición / Control
20-EMBRAGUE
Características
Mecanismo
Volante
Tope
Horquilla
Cable de embrague
Junta de estanqueidad
Guarda
21-CAJA DE CAMBIOS
Características
Reparación completa
Características
Reparación completa
Árbol secundario
Salida de diferencial
Características
Tuerca de diferencial
Taco delantero de suspensión
Características
Extracción - Reposición
Reparación completa
29-TREN DELANTERO
Transmisión
30-TREN DELANTERO
Características
Ángulos tren delantero
30-SUSPENSÍON
Características
30-TREN TRASERO
Rodamientos
31-TREN DELANTERO
Brazo superior
Brazo inferior
Semitren delantero
32-TREN TRASERO
Amortiguadores delanteros
Barra antibalenceo delantera
Barra de torsón delantera
Amortiguadores traseros
33-TREN TRASERO
Características

Ángulos del tren trasero
Brazo trasero
Cojinetes de brazo
Rodamientos
34-TREN TRASERO
Amortiguadores traseros
Barra antibalanceo trasera
35-TREN DELANTERO
Equilibrado de las ruedas
36-TREN DELANTERO
Caja de dirección
Volante
Columna de dirección
37-CABLE DE ACELERADOR
Sustitución
37-SISTEMAS DE FRENOS
Características
Cilindro maestro
Indicador de caída de presíon
Pedal de freno
Plato soporte de freno delantero
Cilindro receptor delantero
Tambor de freno trasero

Cilindro receptor delantero
Guarniciones de freno trasero
Purga
Limitador de frenada
38-SISTEMAS DE FRENOS
Freno de mano
40-CLIMATIZADOR
Características
Motor
60-CLIMATIZADOR
Motor
Aerotermo
80-EQUIPO ELÉCTRICO Y ENCENDIDO
Proyectores
83-EQUIPO ELÉCTRICO Y ENCENDIDO
Cuadro de instrumentos
84-EQUIPO ELÉCTRICO Y ENCENDIDO
Contactor "Encendido - Arranque
85-EQUIPO ELÉCTRICO Y ENCENDIDO
Limpiaparabrisas
86-EQUIPOS
Montaje de un receptor auto-radio
Montaje de proyectores adicionales
Montaje de un dispositivo de enganche
Montaje de un doble mando para auto-escuela
87-EQUIPO ELÉCTRICO Y ENCENDIDO
Manocontacto de aceite / termocontacto de agua
Motoventilador
88-EQUIPO ELÉCTRICO Y ENCENDIDO
Disposición de los cables
Esquema eléctrico
MR175R41-FR
01-CARACTERISTIQUES
Généralités
Identification du véhicule
Généralités
02-MOYEN DE LEVAGE
Levage par cric
Levage sur pont
04-LUBRIFIANTS-INGREDIENTS
Généralités
05-VIDANGE REMPLISSAGE

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