Peugeot 208 2012 to 2017 - Service Manual - Repair Manual

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PEUGEOT 208 (2012-2017) - WORKSHOP, SERVICE, REPAIR MANUAL

- English Service Manual / Repair Manual, for vehicles Peugeot 208 2012 to 2017.

CONTENTS:

BODY WORK

BODY
- C4EB015KP0 - Identification _ Splash-on damping product - sound deadening pads
- C4EB015LP0 - Location _ Cold stamping of the serial number (VIN)
FRONT DOORS AND TRIMS
- C4CG016JP0 - Dismantling - re-assembly _ Exterior rear view mirror glass
- C4CG016KP0 - Dismantling - re-assembly _ Exterior mirror
- C4CG016LP0 - Dismantling - re-assembly _ Front door
- C4CH01K3P0 - Replacement _ Front door panel
- C4CS012RP0 - Stripping-assembling _ Front door (5 Doors)
- C4CS012SP0 - Stripping-assembling _ Exterior mirror
- C4CS012TP0 - Stripping-assembling _ Front door (3 doors)
- C4GP011WP0 - Fitting _ Badge
- C4GP012DP0 - Fitting _ Badge (GTi)
- C5CM0103P0 - Repair _ Impact on the laminated windows Principles of repair
- C5CM0106P0 - Repair _ Scratch on glass
- C5DG016YP0 - Dismantling - re-assembly _ Front window mechanism (5 doors)
- C5DG016ZP0 - Dismantling - re-assembly _ Front door windows (3 doors)
- C5DG0170P0 - Dismantling - re-assembly _ Front door windows (5 doors)
- C5DG0171P0 - Dismantling - re-assembly _ Electri window mechanism (3 doors)
- C5DG0172P0 - Dismantling - re-assembly _ Electric window mechanism (Rear)
- C5DP010MP0 - Fitting _ Adhesive decorations Versions GTI and XY
- C5ED0102P0 - Maintenance _ Technical assessment of vision
- C5HG01C5P0 - Dismantling - re-assembly _ External temperature sensor
FRONT SECTION
- B3CG013GP0 - Removing - Refitting _ Front subframe
- C4AG013ZP0 - Dismantling - re-assembly _ Front wing
- C4AG0140P0 - Dismantling - re-assembly _ Bonnet
- C4AG0141P0 - Dismantling - re-assembly _ Scuttle panel grille
- C4AG0144P0 - Dismantling - re-assembly _ Bonnet opening control
- C4AH017DP0 - Replacement _ Front wing inner panel assembly
- C4AH017EP0 - Replacement _ Front wing inner panel (Partial)
- C4AH017FP0 - Replacement _ Windscreen pillar inner panel
- C4AH017GP0 - Replacement _ Windscreen pillar stiffener
- C4AH017JP0 - Replacement _ Front wheel arch (assembled)
- C4AH017RP0 - Replacement _ Front chassis member (complete)
- C4AH017SP0 - Replacement _ L.H front chassis leg (front cut)
- C4AH017TP0 - Replacement _ L.H front chassis leg (rear section)
- C4AH017UP0 - Replacement _ Front right chassis leg (Front cut)
- C4AH017VP0 - Replacement _ Front right chassis leg (Rear section)
- C4AH017WP0 - Replacement _ Chassis leg-sill link
- C4AH0171P0 - Replacement _ Front wing front mounting lower front half panel
- C4AH0172P0 - Replacement _ Front block half-panel stiffener - front panel support
- C4AH0175P0 - Replacement _ Front wing upper mounting
- C4AH0176P0 - Replacement _ Front bumper absorber support
- C4AH0178P0 - Replacement _ Side panel front reinforcement
- C4AS010WP0 - Stripping-assembling _ Bonnet
- C4BH017QP0 - Replacement _ Front seat crossmember - front seat rear support
- C4GP011WP0 - Fitting _ Badge
- C4GP012DP0 - Fitting _ Badge (GTi)
- C5CB0105P0 - Presentation _ Glazing tools
- C5CB0106P0 - Presentation _ Glazing consumable
- C5CG013NP0 - Dismantling - re-assembly _ Interior mirror
- C5CG013PP0 - Dismantling - re-assembly _ windscreen
- C5CM0103P0 - Repair _ Impact on the laminated windows Principles of repair
- C5CM0106P0 - Repair _ Scratch on glass
- C5DP010MP0 - Fitting _ Adhesive decorations Versions GTI and XY
- C5ED0102P0 - Maintenance _ Technical assessment of vision
- C5JG01HXP0 - Dismantling - re-assembly _ Lower front bumper bar
- C5JG01HYP0 - Dismantling - re-assembly _ Front bumper central bar
- C5JG01HZP0 - Dismantling - re-assembly _ Front bumper
- C5JG01J0P0 - Dismantling - re-assembly _ Front mud flaps
- C5JG01J5P0 - Dismantling - re-assembly _ Proximity sensors (Front bumper)
- C5JG01J6P0 - Dismantling - re-assembly _ Under engine protection
- C5JG01KAP0 - Dismantling - re-assembly _ Underbody protection
- C5JG01P7P0 - Removing - Refitting _ Front wing embellisher (GTI)
- C5JM0102P0 - Repair _ Plastic
- C5JS0130P0 - Stripping-assembling _ Front bumper
- C5JS0141P0 - Stripping - Re-assembling _ Front bumper(GTI)
REAR DOORS AND TRIMS
- C4BG016CP0 - Dismantling - re-assembly _ Rear door window
- C4CG016LP0 - Dismantling - re-assembly _ Front door
- C4CG016MP0 - Dismantling - re-assembly _ Rear door
- C4CH01K4P0 - Replacement _ Rear door panel
- C4CS012UP0 - Stripping-assembling _ Rear door
- C4GP011WP0 - Fitting _ Badge
- C4GP012DP0 - Fitting _ Badge (GTi)
- C5CM0103P0 - Repair _ Impact on the laminated windows Principles of repair
- C5CM0106P0 - Repair _ Scratch on glass
- C5DG016YP0 - Dismantling - re-assembly _ Front window mechanism (5 doors)
- C5DG0171P0 - Dismantling - re-assembly _ Electric window mechanism (3 doors)
- C5DG0172P0 - Dismantling - re-assembly _ Electric window mechanism (Rear)
- C5DP010MP0 - Fitting _ Adhesive decorations Versions GTI and XY
- C5GG01A1P0 - Dismantling - re-assembly _ INTERIOR TRIMS (3 Doors)
- C5GG01A7P0 - Dismantling - re-assembly _ INTERIOR TRIMS (5 doors)
- C5GG01ADP0 - Dismantling - re-assembly _ Floor carpet
REAR SECTION
- C4BG016AP0 - Dismantling - re-assembly _ Rear tailgate strut
- C4BG016BP0 - Dismantling - re-assembly _ Tailgate striker
- C4BG0167P0 - Dismantling - re-assembly _ Tailgate
- C4BG0168P0 - Dismantling - re-assembly _ Tailgate lock
- C4BG0169P0 - Dismantling - re-assembly _ Rear tailgate hinges
- C4BH017BP0 - Replacement _ Tail panel
- C4BH017CP0 - Replacement _ Rear panel assembly
- C4BH017DP0 - Replacement _ Load floor
- C4BH017KP0 - Replacement _ Rear side member - rear bumper fixing reinforcement
- C4BH017PP0 - Replacement _ Rear floor
- C4BS011DP0 - Stripping-assembling _ Tailgate
- C4CG016MP0 - Dismantling - re-assembly _ Rear door
- C4CH01HLP0 - Replacement _ Rear lamp housing closer
- C4CH01HMP0 - Replacement _ Rear light housing
- C4CH01J1P0 - Replacement _ Rear wing
- C4CH01J2P0 - Replacement _ Part rear wing
- C4CH01JCP0 - Replacement _ Rear wing inner panel (front and rear sections)
- C4CH01JHP0 - Replacement _ Rear wing gutter (Assembled)
- C4CH01JKP0 - Replacement _ Rear quarter panel inner panel (assembled)
- C4CH01JSP0 - Replacement _ Rear wheelarch (Assembly)
- C4CS012UP0 - Stripping-assembling _ Rear door
- C4GP011WP0 - Fitting _ Badge
- C4GP012DP0 - Fitting _ Badge (GTi)
- C5CB0105P0 - Presentation _ Glazing tools
- C5CB0106P0 - Presentation _ Glazing consumable
- C5CG013JP0 - Dismantling - re-assembly _ Rear screen
- C5CG013LP0 - Dismantling - re-assembly _ Rear wing upper trims
- C5CG013MP0 - Dismantling - re-assembly _ Rear quarter window
- C5CM0103P0 - Repair _ Impact on the laminated windows Principles of repair
- C5CM0106P0 - Repair _ Scratch on glass
- C5DP010MP0 - Fitting _ Adhesive decorations Versions GTI and XY
- C5ED0102P0 - Maintenance _ Technical assessment of vision
- C5GG01A1P0 - Dismantling - re-assembly _ INTERIOR TRIMS (3 Doors)
- C5GG01A7P0 - Dismantling - re-assembly _ INTERIOR TRIMS (5 doors)
- C5GG01ADP0 - Dismantling - re-assembly _ Floor carpet
- C5JG01J7P0 - Dismantling - re-assembly _ Proximity sensors (Rear bumper)
- C5JG01J8P0 - Dismantling - re-assembly _ Frame of the rear bumper
- C5JG01J9P0 - Dismantling - re-assembly _ Rear bumper
- C5JG01JAP0 - Dismantling - re-assembly _ Rear mud guard
- C5JG01P6P0 - Removing - Refitting _ Rear wing embellisher (GTI)
- C5JM0102P0 - Repair _ Plastic
- C5JS0133P0 - Stripping-assembling _ Rear bumper
- C5JS0140P0 - Stripping - Re-assembling _ Rear bumper (GTI)
ROOF AND HEADLINING
- C4DG012GP0 - Dismantling - re-assembly _ Roof console
- C4DG012HP0 - Dismantling - re-assembly _ Blind sub-assembly
- C4DG012JP0 - Dismantling - re-assembly _ Headlining
- C4DG012KP0 - Dismantling - re-assembly _ Front cross member (panoramic roof)
- C4DG012LP0 - Dismantling - re-assembly _ Glass panoramic roof window
- C4DH013AP0 - Replacement _ Rear roof panel
- C4DH013BP0 - Replacement _ Roof panel (steel)
- C4DH013FP0 - Replacement _ Roof crossmembers (Panoramic roof)
- C4DH013GP0 - Replacement _ Roof crossmembers (Panel)
- C4GP011WP0 - Fitting _ Badge
- C4GP012DP0 - Fitting _ Badge (GTi)
- C5CG013JP0 - Dismantling - re-assembly _ Rear screen
- C5CM0103P0 - Repair _ Impact on the laminated windows Principles of repair
- C5CM0106P0 - Repair _ Scratch on glass
- C5DP010MP0 - Fitting _ Adhesive decorations Versions GTI and XY
- C5GG01A0P0 - Dismantling - re-assembly _ Headlining (3 Doors)
- C5GG01A4P0 - Dismantling - re-assembly _ Headlining (5 doors)
- C5GG01A5P0 - Dismantling - re-assembly _ Headlining (panoramic roof - 3 doors)
- C5GG01A6P0 - Dismantling - re-assembly _ Headlining (panoramic roof - 5 doors)
- C5GG01A8P0 - Dismantling - re-assembly _ Shade blinds
SIDE STRUCTURE
- C4CG016NP0 - Dismantling - re-assembly _ Hinged door seals
- C4CH01J6P0 - Replacement _ Front pillar
- C4CH01J7P0 - Replacement _ Centre pillar - pillar stiffener - centre pillar inner panel
- C4CH01J9P0 - Replacement _ Outer sill (floor)
- C4CH01JAP0 - Replacement _ Outer body sill (Section below door)
- C4CH01JEP0 - Replacement _ Assembled front pillar stiffener
- C4CH01JQP0 - Replacement _ Passenger compartment side assembly
- C4CH01JUP0 - Replacement _ Centre pillar lower reinforcement
- C4CH01K7P0 - Replacement _ Inner sill strengthener assembly
- C4CH01K9P0 - Replacement _ Inner sill assembly
- C4CH01MEP0 - Replacement _ Partial front pillar strengthener part side member
- C4CH01MFP0 - Replacement _ Centre pillar - Part centre pillar stiffener
- C5CB0105P0 - Presentation _ Glazing tools
- C5CB0106P0 - Presentation _ Glazing consumable
- C5CG013LP0 - Dismantling - re-assembly _ Rear wing upper trims
- C5CG013MP0 - Dismantling - re-assembly _ Rear quarter window
- C5CM0106P0 - Repair _ Scratch on glass
- C5JG01P8P0 - Removing - Refitting _ Body sill trim (GTI)


ELECTRIC UNIT

COMFORT AND CONVENIENCE
- B3EG0170P0 - Dismantling - re-assembly _ Control under the steering wheel
- C5FG01A6P0 - Dismantling - re-assembly _ Multifunction screen
- C5FG01A9P0 - Dismantling - re-assembly _ Solar sensor
- C5FG01AAP0 - Dismantling - re-assembly _ Fascia panel air vents
- C5FG01ABP0 - Dismantling - re-assembly _ Automatic air conditioning control
- C5FG01ACP0 - Dismantling - re-assembly _ Glove box lid
- C5FG01ADP0 - Dismantling - re-assembly _ Fascia panel switches
- C5FG01AFP0 - Dismantling - re-assembly _ Glovebox
- C5FG01AGP0 - Dismantling - re-assembly _ Manual air conditioning control
- C5FG01AJP0 - Dismantling - re-assembly _ Glovebox (R.H.D
- C5FG01AKP0 - Dismantling - re-assembly _ Glove box lid (R.H.D
- C5HB1LK1 - Capacities _ Air conditioning system
- C5HB011SP0 - Tightening torques _ Identification of air conditioning circuit components
- C5HB012LP0 - Checking and adjusting values _ Components of the air conditioning circuit
- C5HB012MP0 - Identification - Data _ Components of the air conditioning circuit
- C5HB012VP0 - Technical note _ Check of the air conditioning circuit
- C5HB013HP0 - Capacity _ Air conditioning system (Technical note)
- C5HD1MP0 - Checking _ Air conditioning compressor
- C5HD010NP0 - Maintenance _ Passenger compartment air treatment
- C5HD010RP0 - Maintenance _ Air conditioning circuit effectiveness
- C5HD010TP0 - Maintenance _ Regas
- C5HD010ZP0 - Checking _ Air conditioning circuit
- C5HG01C5P0 - Dismantling - re-assembly _ External temperature sensor
- C5HG01CBP0 - Dismantling - re-assembly _ Pollen filter
- C5HG01CCP0 - Dismantling - re-assembly _ Heating unit
- C5HG01CDP0 - Dismantling - re-assembly _ Heater matrix
- C5HG01CEP0 - Dismantling - re-assembly _ Air blower speed control component
- C5HG01CFP0 - Dismantling - re-assembly _ Air inlet flap reduction motor
- C5HG01CGP0 - Dismantling - re-assembly _ Distribution flap reduction motor mixer flap
- C5HG01CHP0 - Dismantling - re-assembly _ Passenger compartment air blower
- C5HG01CJP0 - Dismantling - re-assembly _ Cabin air heating element
- C5HG01CKP0 - Dismantling - re-assembly _ Evaporator sensor
- C5HG01CWP0 - Dismantling - re-assembly _ Cooling condensor
- C5HG0152P0 - Removing-refitting _ Air conditioning pipes
- C5HG0153P0 - Removing - Refitting _ Cooling pressure relief valve
- C5HG0155P0 - Removing-refitting _ air conditioning compressor
- C5HK0GP0 - Precautions to be taken _ Work on the air conditioning circuit
- C5HK0106P0 - Precautions to be taken _ Air conditioning system (technical note)
- D5AG014RP0 - Dismantling - re-assembly _ Speaker (Front door - Rear door)
- D5AG014UP0 - Dismantling - re-assembly _ Radio aerial
- D5AG014VP0 - Dismantling - re-assembly _ Audio amplifier - Bass box
- D5AG014WP0 - Dismantling - re-assembly _ Radio unit
- D5AG014YP0 - Dismantling - re-assembly _ Independent telematic unit
- D6AM01BQP0 - Configuration _ Audio system RDE MUX
- D6AM01BRP0 - Configuration _ Hi-fi amplifier
- D6AM01CMP0 - Configuration _ Independent telematic unit
- D6AM01CPP0 - Configuration _ Matrix display on the instrument panel
- D6AM01HFP0 - Configuration _ Data communication ECU SMEG
- D6AM03P0 - Repair _ Electrical harnesses
DRIVER INFORMATION
- C5FG01A6P0 - Dismantling - re-assembly _ Multifunction screen
- C5FG01A7P0 - Dismantling - re-assembly _ Instrument panel
- D6AM01CNP0 - Configuration _ Instrument panel
- D6AM01CPP0 - Configuration _ Matrix display on the instrument panel
DRIVING ASSISTANCE
- B3BB011EP0 - Checking and adjusting values _ Axle geometries
- B3BB011SP0 - Technical note _ Axle geometries
- B3BF010BP0 - Adjustment _ Setting the reference height
- B3CB011SP0 - Tightening torques _ Front suspension
- B3DB011MP0 - Tightening torques _ Rear suspension
- B3DG011NP0 - Removing-refitting _ Rear suspension flexible mounting
- B3DG014FP0 - Removing - Refitting _ Rear suspension
- B3EB011CP0 - Tightening torques _ Steering
- B3EB011DP0 - Identification - Data _ Electric power steering
- B3EB011GP0 - Checking and adjusting values _ Power steering
- B3EG016VP0 - Removing - Refitting _ Steering mechanism
- B3EG0170P0 - Dismantling - re-assembly _ Control under the steering wheel
- B3FF0108P0 - Adjustment _ Handbrake
- B3FG01HRP0 - Removing - Refitting _ ABS hydraulic unit MK100
- B3FG01HSP0 - Removing - Refitting _ ESP hydraulic block MK100
- B3FG01HUP0 - Removing - Refitting _ Computer ESP MK100
- B3FG01JSP0 - Removing - Refitting _ Parking brake cables
- B3FG016VP0 - Removing-refitting _ Rear wheel sensor
- B3FG016XP0 - Removing-refitting _ Front wheel speed sensor
- B3FG017DP0 - Removing-refitting _ Brake servo
- B3FG0173P0 - Removing-refitting _ Handbrake lever switch
- C5JG01J5P0 - Dismantling - re-assembly _ Proximity sensors (Front bumper)
- C5JG01J7P0 - Dismantling - re-assembly _ Proximity sensors (Rear bumper)
- C6CM0UP0 - Painting _ Parking assistance sensors
- D6AM01CLP0 - Configuration _ Parking assistance
ELECTRICAL HARNESSES
- D6AG013GP0 - Dismantling - re-assembly _ Rear harness
- D6AG013HP0 - Dismantling - re-assembly _ Passenger compartment harness
- D6AM03P0 - Repair _ Electrical harnesses
- D6AM0199P0 - Tightening torques _ Electrical equipment (Under bonnet)
ENGINE ELECTRICITY
- D1AK010YP0 - Removing - Refitting _ Service battery
- D6AM0199P0 - Tightening torques _ Electrical equipment (Under bonnet)
- E2AK010FP0 - Operations to be performed _ Before disconnection and after reconnection of the ancillaries battery
- E2AK010PP0 - Operations to be performed _ Before and after disconnection of the ancillaries battery (technical note)
- E3B70104P0 - New vehicle preparation _ Checking the ancillaries (service) battery
GENERAL POINTS
- D1AK010YP0 - Removing - Refitting _ Service battery
- D4EG0113P0 - Dismantling - re-assembly _ Built-in systems interface
- D4EG0114P0 - Dismantling - re-ass..._ Built-in systems interface (R.H.D
- D6AM03P0 - Repair _ Electrical harnesses
- D6AM0199P0 - Tightening torques _ Electrical equipment (Under bonnet)
INSTRUMENTS AND CONTROLS
- B3EG0135P0 - Removing-refitting _ Steering column
- C4CG016JP0 - Dismantling - re-assembly _ Exterior rear view mirror glass
- C4CG016KP0 - Dismantling - re-assembly _ Exterior mirror
- C4CS012SP0 - Stripping-assembling _ Exterior mirror
- C5ED0102P0 - Maintenance _ Technical assessment of vision
- C5GG01A3P0 - Dismantling - re-assembly _ Front seat (5 doors)
- C5GG019WP0 - Dismantling - re-assembly _ Front seat slides
- C5GG019XP0 - Dismantling - re-assembly _ Front seat (3 Doors)
- C5GS0130P0 - Stripping-assembling _ Front seat (3 Doors)
- C5GS0132P0 - Stripping-assembling _ Front seat (5 doors)
- C5HG01C5P0 - Dismantling - re-assembly _ External temperature sensor
LIGHTING - SIGNALLING
- C5ED0102P0 - Maintenance _ Technical assessment of vision
- C5EE010FP0 - Checking -- adjusting _ Headlamp
- C5EG015CP0 - Dismantling - re-assembly _ Front fog lamp
- C5EG015EP0 - Dismantling - re-assembly _ Headlamp
- C5EG015FP0 - Dismantling - re-assembly _ Tail lamp
- C5EG015GP0 - Dismantling - re-assembly _ Third brake light
- C5EH011HP0 - Replacement _ Front fog lamp bulb
- C5EH011NP0 - Replacement _ Headlamp mounting bracket
- C5EM0102P0 - Overhaul _ Polycarbonate headlamp glass
- C5FG01AHP0 - Dismantling - re-assembly _ Lighting generic relay unit
PROTECTIONS AND DOORS
- C4BG016BP0 - Dismantling - re-assembly _ Tailgate striker
- C4CG016LP0 - Dismantling - re-assembly _ Front door
- C4CG016MP0 - Dismantling - re-assembly _ Rear door
- C4CS012RP0 - Stripping-assembling _ Front door (5 Doors)
- C4CS012TP0 - Stripping-assembling _ Front door (3 doors)
- C4CS012UP0 - Stripping-assembling _ Rear door
- C5CB0105P0 - Presentation _ Glazing tools
- C5CB0106P0 - Presentation _ Glazing consumable
- C5CG013JP0 - Dismantling - re-assembly _ Rear screen
- C5CG013LP0 - Dismantling - re-assembly _ Rear wing upper trims
- C5CG013MP0 - Dismantling - re-assembly _ Rear quarter window
- C5CM0103P0 - Repair _ Impact on the laminated windows Principles of repair
- C5CM0106P0 - Repair _ Scratch on glass
- C5DG016YP0 - Dismantling - re-assembly _ Front window mechanism (5 doors)
- C5DG016ZP0 - Dismantling - re-assembly _ Front door windows (3 doors)
- C5DG0170P0 - Dismantling - re-assembly _ Front door windows (5 doors)
- C5DG0171P0 - Dismantling - re-assembly _ Electric window mechanism (3 doors)
- C5DG0172P0 - Dismantling - re-assembly _ Electric window mechanism (Rear)
- C5GG01A0P0 - Dismantling - re-assembly _ Headlining (3 Doors)
- C5GG01A1P0 - Dismantling - re-assembly _ INTERIOR TRIMS (3 Doors)
- C5GG01A4P0 - Dismantling - re-assembly _ Headlining (5 doors)
- C5GG01A5P0 - Dismantling - re-assembly _ Headlining (panoramic roof - 3 doors)
- C5GG01A6P0 - Dismantling - re-assembly _ Headlining (panoramic roof - 5 doors)
- C5GG01A7P0 - Dismantling - re-assembly _ INTERIOR TRIMS (5 doors)
- C5GG01ADP0 - Dismantling - re-assembly _ Floor carpet

AND MORE....