Ferrari California - Service Manual - Repair Manual

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FERRARI CALIFORNIA - WORKSHOP, SERVICE, WORKSHOP MANUAL

- English Service Manual / Workshop Manual, for vehicles Ferrari California.
 

CONTENTS:

0 General
-01 Manual structure
- 01.01 Consultation
- 01.02 Updates
- 01.03 Symbols
- 01.04 Glossary
-02 General instructions
- 02.01 Manual user
- 02.02 Operating procedures
- 02.03 Using tools and spare parts
- 02.04 Warranty
- 02.05 Tightening torques
-03 Safety
- 03.01 Personal protection
- 03.02 Hazards
- 03.03 Dangerous emissions
-04 Vehicle identification and labels
- 04.01 Label location
- 04.02 Assembly number
- 04.03 Chassis number
- 04.04 Engine type and number
- 04.05 Chassis number
- 04.06 Gearbox type and number
- 04.07 Vehicle identification
- 04.08 Tyres
- 04.09 Antifreeze and expansion tank opening instructions
- 04.10 Fuel
- 04.11 Paintwork
- 04.12 Emissions control
- 04.13 Airbag
- 04.14 Airbag
- 04.15 Airbag
- 04.16 Luggage placement in luggage compartment
- 04.17 Luggage placement in luggage compartment
- 04.18 Engine oil, gear oil and hydraulic clutch system fluid
- 04.19 Engine oil level check and radiator with antifreeze
- 04.20 Safety standard compliance and mercury warning label
- 04.21 Stop&Start system warning label (optional)
-05 Main specifications
- 05.01 Performance and consumption
- 05.02 Dimensions and weight

A Fluids, lubricants and maintenance
-A1 Fluids and lubricants
- A1.01 Fluid properties
- A1.02 Fluids and lubricants table
- Fluids and lubricants table
-A2 Scheduled maintenance
- A2.01 Scheduled maintenance
- PDI form
- Annual maintenance
- 20.000 km (12.500 miles)
- 40.000 km (25.000 miles)
- 60.000 km (37.500 miles)
- 80.000 km (50.000 miles)
- 100.000 km (62.500 miles)
- 120.000 km (75.000 miles)
- 140.000 km (87.500 miles)
- 160.000 Km (100.000 miles)
-A3 Maintenance operations
- A3.01 Checking engine oil level and changing engine oil and engine lubrication
- A3.02 Inspecting oil level and replacing Shell Transaxle 75W-90 GL5 gear oil
- A3.03 Checking Shell DCT F-3 hydraulic clutch system fluid level
- A3.04 Checking the windscreen and headlight washer fluid level
- A3.05 Checking brake system fluid level
- A3.06 Checking the power steering system fluid level
- A3.07 Checking coolant level and topping up
- A3.08 Replacing the active carbon filter
- A3.09 Replacing the oxygen sensor
- A3.10 Replacing the engine air filters
- A3.11 Replacing the air conditioning and heating system filter
- A3.12 Checking tension and replacing auxiliary utilities belts
- A3.13 Checking and replacing spark plugs
- A3.14 Checking Blow-by system pipes and connections
- A3.15 Checking cooling system pipes and connections
- A3.16 Checking injection and ignition system pipes and connections
- A3.17 Checking exhaust system connections
- A3.18 Checking exhaust emissions
- A3.19 Checking service brakes for wear
- A3.20 Checking service brakeparking brake function
- A3.21 Checking suspension components
- A3.22 Vehicle Setup Parameter Check Form
- Vehicle Setup Parameter Check Form
- A3.23 Checking proper installation and function of seats and seat belts
- A3.24 Checking and recharging battery
- A3.25 Checking alternator absorption and recharging function
- A3.26 Checking the state of the chassis and box elements
- A3.27 Checking wheels and tyres
- A3.28 Inspecting the air conditioning and heating system
- A3.29 Inspecting the brake system
- A3.30 Tightening bolts, unions and clamps
- A3.31 Checking and lubricating hinges and adjusters
- A3.32 Treating interior trim in leather - Alcantara
- A3.33 Checking radiators for fouling
- A3.34 Lubricating windscreen cross member seal and Front and Rear RHT Roof
- A3.35 Cleaning and maintaining matt paints (if applicable)
- A3.36 Replacing the transparent film on Tonneau Cover
- A3.37 Service counter reset
- A3.38 Cylinder compression test

B Engine
-B1 General
- B1.01 Technical specifications
- B1.02 Specific tooling and equipment
- B1.03 Tightening torques
-B2 Operations
- B2.01 Removing the complete engine
- B2.02 Refitting the complete engine
- B2.03 Engine overhaul - Disassembly
- B2.04 Engine overhaul - Inspections
- B2.05 Engine overhaul - Rebuild
-B3 Engine fuel system
- B3.01 Engine fuel system layout
- B3.02 Fuel tank
- B3.03 Active carbon filter
- B3.04 Fuel pump assembly
- B3.05 Fuel level sensor
- B3.06 Fuel vapour separator
- B3.07 Draining the engine fuel system
-B4 Engine air intake system
- B4.01 Engine air intake system layout
- B4.02 Engine air duct
- B4.03 Engine air filters
- B4.04 Engine intake manifold
-B5 Engine lubrication system
- B5.01 Engine lubrication system layout
- B5.02 Engine oil pump
- B5.03 Water-engine oil heat exchanger
- B5.04 Blow-by system
- B5.05 Draining and filling the engine lubrication system
-B6 Engine cooling system
- B6.01 Engine cooling system layout
- B6.02 Engine coolant tank
- B6.03 Engine coolant pump
- B6.04 Engine coolant pressure switchthermostat
- B6.05 Engine coolant radiator
- B6.06 Radiator cooler electric fans
- B6.07 Draining and filling the engine cooling system
-B7 Exhaust system
- B7.01 Exhaust system layout
- B7.02 Exhaust manifolds
- B7.03 Catalytic converters
- B7.04 Centre silencer
- B7.05 Exhaust extensions
- B7.06 Silencers

C Transmission
-C1 General
- C1.01 Technical specifications
- C1.02 Specific tooling and equipment
- C1.03 Tightening torques
-C2 DCT gearbox
- C2.01 Gear oil system layout
- C2.02 Removing the complete DCT gearbox
- C2.03 Refitting the complete DCT gearbox
- C2.04 DCT gearbox watergear oil heat exchanger (for vehicles WITHOUT single
- C2.05 DCT gearbox watergear oilclutch hydraulic system oil single oil heat
- C2.06 Draining and filling with Shell Transaxle 75W-90 GL5 gear oil
-C3 DCT gearbox clutches
- C3.01 DCT gearbox clutch hydraulic oil system layout
- C3.02 DCT gearbox clutch hydraulic oil system radiator (for vehicles WITHOUT
- C3.03 Draining clutch hydraulic system and filling with Shell DCT F-3 fluid
-C4 Transmission components
- C4.01 Axle shafts
- C4.02 Transmission shaft
- C4.03 Transmission housing
- C4.04 Flywheel

D Chassis
-D1 General
- D1.01 Technical specifications
- D1.02 Specific tooling and equipment
- D1.03 Tightening torques
-D2 Wheels
- D2.01 Complete wheel
- D2.02 Tyres and rims
- D2.03 Tyre pressure monitoring system (optional)
-D3 Brake system
- D3.01 System layout
- D3.02 Brake fluid tank
- D3.03 Brake discs
- D3.04 Brake pads
- D3.05 Brake callipers
- D3.06 ABS electrohydraulic unit
- D3.07 EPB electric parking brake
- D3.08 Brake servo - Pump
- D3.09 Pedal board
- D3.10 Filling and bleeding the brake system
- D3.11 CCM disc wear form
- CCM Brake Disc Wear Form
-D4 Suspension
- D4.01 Complete suspension
- D4.02 Suspension arms
- D4.03 Hub carriers
- D4.04 Shock absorbers
- D4.05 Stabiliser bars - Tie-rods
- D4.06 Shock absorber set-up adjustment system (optional)
- D4.07 Vehicle set-up
-D5 Steering system
- D5.01 System layout
- D5.02 Power steering tank
- D5.03 Power steering pump
- D5.04 Steering box
- D5.05 Oil radiator
- D5.06 Steering column
- D5.07 Emptying and filling the system

E Bodywork
-E1 General
- E1.01 Tightening torques
- E1.02 Specific tooling and equipment
-E2 Chassis elements
- E2.01 General
- E2.02 Front removable subframe
- E2.03 Rear removable subframe
- E2.04 Internal engine compartment cross brace
-E3 External bodywork
- E3.01 Engine compartment lid
- E3.02 Luggage compartment lid
- E3.03 Front bumper
- E3.04 Rear bumper
- E3.05 Wheelhouse
- E3.06 Windscreen
- E3.07 Quarterlights
- E3.08 Doors
- E3.09 Windscreen wiper
- E3.10 Windscreen washer and headlight washer
- E3.11 Door perimeter trim panels
- E3.12 Flat undertray sections and vehicle lifting
- E3.13 Engine compartment guards
- E3.14 Fuel filler neck and fuel filler flap
- E3.15 Tow hook
-E4 Internal bodywork
- E4.01 Seats
- E4.02 Dashboard
- E4.03 Centre console
- E4.04 Passenger compartment and roof trim panels
- E4.05 Mats
- E4.06 Soundproofing panels
- E4.07 Luggage compartment trim panels
-E5 Instruments and controls
- E5.01 Location of controls in vehicle
- E5.02 Instrument panel
- E5.03 Warning lights
- E5.04 Indications on the TFT display
- E5.05 Switches and buttons
- E5.06 Door controls
- E5.07 Power windows
- E5.08 Ignition switch
- E5.09 Steering wheel
- E5.10 Steering column switch
- E5.11 Rear view mirrors
- E5.12 Gearshift paddles
- E5.13 Ashtray - Cigarette lighter
- E5.14 Lid and fuel filler flap opening systems
- E5.15 Park Lock
- E5.16 Seat controls
- E5.17 Infotainment system
- E5.18 Internal lighting
-E6 Retractable hard top RHT
- E6.01 General
- E6.02 Complete retractable hard top
- E6.03 Internal trim panels
- E6.04 Front panel
- E6.05 Rear panel
- E6.06 Tonneau Cover
- E6.07 Rear screen
- E6.08 Tonneau Cover kinematics
- E6.09 Rear Roof shell kinematics
- E6.10 Panel seals
- E6.11 Striker plates and receivers
- E6.12 Hydraulic system
- E6.13 Sensors
-E7 Paintwork
- E7.01 Sanding and cleaning
- E7.02 Use of hardeners and diluents
- E7.03 Preparing and painting the aluminium sheets
- E7.04 Preparing and painting the steel sheets
- E7.05 Restoring the cataphoresis coating

F Systems
-F1 General
- F1.01 Tightening torques
- F1.02 List of light bulbs
-F2 Electrical system
- F2.01 Battery, disconnecting reconnecting
- F2.02 Key-operated circuits
- F2.03 Logistic Mode
- F2.04 Alternator
- F2.05 Starter motor
- F2.06 Lamps
- F2.07 Lights
- F2.08 Fuses and relays
- F2.09 Horn
- F2.10 Diagnostic socket
- F2.11 ECUs
- F2.12 Raintwilight sensor
- F2.13 Engine services cable
- F2.14 Electrical system absorption test
- F2.15 Stop&Start system (optional)
-F3 Injectionignition system
- F3.01 Technical specifications
- F3.02 Timing sensor
- F3.03 RPM sensor
- F3.04 Engine coolant temperature sensor
- F3.05 Engine oil temperature sensor
- F3.06 Minimum engine oil level sensor
- F3.07 Knock sensor
- F3.08 Oxygen sensors
- F3.09 Air flow meter
- F3.10 Motorised throttle body
- F3.11 Accelerator control
- F3.12 Pneumatic actuator system solenoid valves
- F3.13 Evaporative emissions control system solenoid valve
- F3.14 Diagnostic pump and evaporative emissions control system filter
- F3.15 Secondary air system
- F3.16 Variable timing adjuster control solenoid valves
- F3.17 Ignition coils
- F3.18 Engine oil pressure sensor
- F3.19 GDI direct injection system
-F4 Safety systems
- F4.01 Alarm system
- F4.02 Airbag
- F4.03 Seat belts
- F4.04 Inertia switch
- F4.05 Rollbar
- F4.06 Park assistance
-F5 AC system
- F5.01 Air conditioning and heating system layout
- F5.02 AC system controls
- F5.03 AC system compressor
- F5.04 AC system condenser
- F5.05 AC system pressure switch
- F5.06 AC system expansion valve
- F5.07 Complete AC unit
- F5.08 AC system TGK solenoid valves
- F5.09 AC system recirculation pump
- F5.10 AC system sensors
- F5.11 Discharging and charging the AC system