Ducati Monster 1100 EVO ABS - Service Manual - Taller - Reparation - Reparaturanleitung - Officina

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DUCATI MONSTER 1100 EVO ABS - SERVICE MANUAL - MANUALE DI SERVIZIO - MANUEL DE REPARATION - REPARATURANLEITUNG - MANUAL DE TALLER

- English, Italiano, French, Spanish, German, Portuguese and Japanese Service Manual for motorcycles Ducati Monster 1100 EVO ABS.
 

INDEX:

1 - GENERAL

1 - How to use this manual
- Layout of the manual
2 - Symbols - Abbreviations - References
- Product specifications
3 - Hazardous Products - Warnings
- General safety rules
- General maintenance indications

2 - MODEL-SPECIFIC INFORMATION

1 - Identification data
- Monster 1100 EVO ABS identification data

3 - TECHNICAL DATA

1.1 - Technical specifications
- General
- Colours
- Transmission
- Timing system/valves
- Exhaust system
- Cylinder/Piston
- Gearbox
- Cooling system
- Front wheel
- Front suspension
- Rear wheel
- Rear suspension
- Hydraulic brakes
- Charging system/alternator
- Ignition system
- Fuel system
- Injection system
- Lights/instrument panel
1.2 - Dimensions
2 - Fuel, lubricants and other fluids
3 - Torque settings
- Frame torque settings
- Engine torque settings
4 - Service tools
- Specific tools for the engine
- Specific tools for the frame

4 - MAINTENANCE OPERATIONS

1 - Vehicle pre-delivery
2 - Routine maintenance table
- Scheduled maintenance chart: operations to be carried out by the dealer
- Scheduled maintenance chart: operations to be carried out by the customer
3 - Maintenance operations
- Check engine oil level
- Changing the engine oil and filter cartridge
- Checking valve clearances
- Changing and cleaning the air filters
- Changing the brake fluid
- Changing the clutch fluid
- Draining the clutch hydraulic circuit
- Filling the clutch circuit
- Adjusting the steering head bearings
- Adjusting the chain tension
- Checking brake pad wear and changing brake pads
- Adjusting the throttle cable
- Adjusting the clutch lever and front brake lever
- Adjusting the position of the gear change and rear brake pedals
- Adjusting the front fork
- Adjusting the rear shock absorber

5 - FAIRINGS

1 - Top fairing - rear-view mirrors
- Removal of the rear-view mirrors
- Refitting the rear-view mirrors
- Removal of the top fairing
- Refit the top fairing
2 - Fairings
- Removal of the fuel tank fairings
- Refitting the fuel tank fairings
3 - Seat
- Removal of the seat
- Refitting the seat
- Removal of the tool tray
- Refitting the tool tray
4 - Front and rear mudguard
- Removal of the front mudguard
- Refitting the front mudguard
- Removing the rear mudguard
- Refitting the rear mudguard

6 - ELECTRIC SYSTEM AND ENGINE CONTROL SYSTEM

1 - Wiring diagram
- 1100 Evo ABS Wiring diagram
- Key to wiring diagram
- Wiring diagram colour codes
- Key to fuse box
- Routing of wiring on frame
2 - Battery charging system
- Checking the battery charging system
- Recharging the battery
- Topping up the electrolyte
- Battery
- Battery support
- Alternator
- Rectifier-regulator
3 - Electric starting system
- Electric starting system
- Starter motor
- Starter contactor
4 - Lights and indicating devices
- Replacing of the headlight
- Changing bulbs
- High beam relay
- Headlight aim
5 - Indicating devices
- Checking the indicating devices
- Changing light bulbs
6 - Protection and safety devices
- Checking protection and safety device components
- Checking the fuses
7 - Instruments
- Dashboard
- Instrument panel system
- Display settings and functions
- Function for activation/deactivation of DTC (Ducati Traction Control)
- DTC (Ducati Traction Control) setting function
- Tips on how to select the sensitivity level
8 - immobilizer and transponder
10 - Description of the system
- General information on the fuel injection-ignition system
- Fuel circuit
- Intake air circuit
- Operating phases
11 - Fuel injection - ignition system
12 - System components
- Electronic Control Unit (ECU)
- Fuel injectors
- Stepper motor
- Lambda sensor
- Air pressure sensor
- Temperature sensor
- Spark plug
- Coil
- Throttle Position Sensor (TPS)
- Timing/rpm sensor
- Injection and main relay
13 - Diagnostic instruments
- Using a multimeter to check the electrical systems
- Description of the Ducati Diagnostic System tester
- Tester power supply
- DDS diagnosis instrument
- Checking and adjusting timing belt tension
- Self-adaptation of the throttle position sensor (TPS)
- Adjusting the idle speed
- Check the engine oil pressure
- Cylinder compression test
- Fuel pressure test
- Immobilizer override procedure
- Guided diagnosis
- Testing the battery charging system
- ABS diagnosis
- Icons table

7 - CHASSIS

1 - Front wheel
- Removal of the front wheel
- Overhauling the front wheel
- Refitting the front wheel
2 - Rear wheel
- Removal of the rear wheel
- Overhauling the rear wheel
- Refitting the rear wheel
3 - Front brake control
- Removal of the front brake pump
- Refitting the front brake pump
- Maintenance operations
- Removal of the front brake system
- Removal of the brake discs
- Overhauling the front brake components
- Refitting the brake discs
- Refitting the front brake system
4 - Rear brake control
- Removal of the rear brake lever
- Disassembly of the rear brake control
- Refitting the rear brake control
- Removal of the rear brake calliper
- Refitting the rear brake calliper
5 - ABS system information
- Operating principle
- ABS system operating information
- ABS system deactivation
6 - System components
- Replacing the front phonic wheel sensor
- Replacing the rear phonic wheel sensor
- Removing of the ABS control unit
- Refitting the ABS control unit
- Flexible wiring/hoses positioning
7 - ABS components maintenance
- Adjusting of the AIR-GAP phonic wheel sensor
- Bleeding of the ABS hydraulic system
8.1 - Handlebar unit: Throttle twistgrip
- Removal of the handlebar
- Refitting the handlebar
- Adjusting the throttle cable
- Removal of the throttle twistgrip
- Refitting the throttle twistgrip
8.2 - Handlebar unit: Hydraulic clutch control
- Removal of the clutch master cylinder assembly
- Refitting the clutch master cylinder assembly
- Removal of the clutch transmission unit
- Refitting the clutch transmission unit
9 - Gearchange mechanism
- Removal of the gearchange control
- Disassembly of the gearchange control
- Refitting the gearchange mechanism
10.1 - Fork - steering head: front fork
- Removal of the front forks
- Overhauling the front forks
- Refitting the front forks
10.2 - Fork - steering head: Steering
- Adjusting the steering head bearings
- Steering angle adjustment
- Removal of the steering head components
- Refitting the steering head components
12 - Rear shock absorber assembly
- Rear suspension system
- Removal of the rear shock absorber
- Overhauling the rear shock absorber
- Refitting the rear shock absorber
13 - Rear swingarm
- Removal of the rear wheel eccentric hub and rear wheel shaft
- Removal of the rear brake disc
- Refitting the rear brake disc
- Refitting the rear wheel eccentric hub and rear wheel shaft
- Removal of the swingarm
- Inspecting the swingarm pivot
- Checking swingarm end float
- Refitting the swingarm
14 - Final drive
- Inspecting the final drive
- Removing of the front sprocket
- Refitting the front sprocket
- Replacing of the rear sprocket
- Refitting the rear sprocket
- Washing the chain
- Lubricating the chain
15 - Footrest brackets
- Removal of the front footrests
- Refitting the front footrests
- Removing of the rear footrests
- Refitting the rear footrests
16 - Stands
- Removing of the side stand
- Refitting the side stand
17 - Frame inspection
- Disassembly of structural components and the frame
- Removal of the frame
- Refitting the frame
- Removal of the rear subframe
- Checking the frame
- Reassembly of the rear subframe
- Refitting the rear subframe
18 - Tail light-number plate holder and locks
- Removal of the tail light-protection-number plate holder assembly
- Refitting the tail light-protection-number plate holder assembly
- Removal of the seat release mechanism
- Refitting the seat release mechanism
- Removal of the number plate holder
- Refitting the number plate holder

8 - FUEL/EXHAUST SYSTEM

2 - Fuel tank
- Removal of the fuel tank
- Removal of the fuel tank filler cap
- Refitting the filler cap
- Removal of the fuel tank flange
- Refitting the fuel tank flange
- Refitting the fuel tank
6 - Throttle body
- Removal of the throttle body
- Refitting the throttle body
7 - Air intake
- Removal of the airbox
- Removal of the oil breather valve
- Refitting the oil breather valve
- Refitting the airbox
8 - Exhaust system
- Operating principle of the catalytic converter
- Removal of the exhaust system
- Refitting the exhaust system

9 - ENGINE

1 - Removal–refitting of the engine assembly
- Removal of the engine
- Refitting the engine
2.1 - Lubrication system: oil pump
- Removal of the oil pump
- Disassembly of the oil pump
- Reassembly of the oil pump
- Refitting the oil pump
2.2 - Lubrication system: oil cooler
- Removal of the oil cooler
- Oil cooler inspection
- Refitting the oil cooler
4.1 - Cylinder head assemblies: checks and adjustments
- Checking and adjusting valve clearances
- Checking the engine timing
4.2 - Cylinder head assemblies: timing belt covers/timing system
- Removal of the timing belt covers
- Removal of the timing system assembly
- Disassembly and reassembly of the timing pulleys
- Refitting the timing system assembly
- Refitting the timing belt covers
4.3 - Cylinder head assemblies: camshafts
- Removal of the intake manifolds
- Refitting the intake manifolds
- Removal of the side covers
- Removal of the valve covers
- Refitting the valve covers
- Removal of the camshafts
- Inspecting the camshafts
- Checking the oil seals
- Refitting the camshafts
- Refitting side covers
4.4 - Cylinder head assemblies: valves - rocker arms
- Removal of the cylinder head assembly
- Overhaul of cylinder head components
- Refitting the cylinder head assembly
- Refitting the cylinder heads
5 - Cylinder/piston assemblies
- Removal of the cylinder/piston assembly
- Overhaul of the cylinder barrel/piston components
- Refitting the cylinder/piston assembly
6.1 - Clutch assembly: clutch
- Description of the clutch assembly
- Removal of the clutch
- Checking and overhauling the components
- Reassembling the clutch
6.2 - Clutch assembly: clutch cover
- Removal of the clutch cover
- Disassembly of the clutch cover
- Reassembly of the clutch cover
- Refitting the clutch cover
6.3 - Clutch assembly: primary drive gears
- Removal of the primary drive gear
- Refitting the primary drive gears and checking backlash
7.1 - Gearbox assembly: gearchange mechanism
- Removal of the gear selector lever
- Disassembly of gear interlock plunger and pawl assembly
- Refitting the pawl assembly and the gear interlock plunger
- Refitting the gear selector lever
7.2 - Gearbox assembly: gearbox shafts
- Removal of the gearbox assembly
- Disassembly of the gearbox shafts
- Overhaul of the gearbox
- Inspection of the gear selector forks
- Inspection of the gear selector drum
- Reassembly of the gearbox shafts
- Reassembly of the gearbox
8 - Flywheel - alternator
- Removal of the generator cover
- Disassembly of the generator cover
- Removal of the flywheel/alternator assembly
- Checking the flywheel/alternator assembly
- Refitting the flywheel-alternator assembly
- Reassembly of the generator cover
- Refitting the generator cover
9.1 - Crankcase assembly: external components
- Removing outer components
- Refitting the external components
- Removal of the timing gears
- Refitting the timing gears
- Removal of the starter motor idler gear
- Refitting the starter motor gear
9.2 - Crankcase assembly: crankcase halves
- Separation of the crankcase halves
- Overhaul of the crankcase halves
- Overhauling the main bearings
- Reassembly of the crankcase halves
- Shimming the shafts
- Reassembly of the crankcase halves
9.3 - Crankcase assembly: crankshaft/connecting rods assembly
- Removal of the crankshaft/connecting rods assembly
- Disassembly of the crankshaft/connecting rods assembly
- Overhaul of the connecting rods
- Reassembly of the connecting rods
- Refitting the crankshaft/connecting rod assembly