Dodge Ram BR BE 1994 to 2001 - Service Manual - Repair Manual

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DODGE RAM BR/BE - REPAIR, SERVICE, WORKSHOP MANUAL


- English Service Manual to vehicles Dodge Ram BR BE 1994 to 2001


CONTENTS:


FOREWORD

GROUP TAB LOCATOR

in-INTRODUCTION

- Body Code Plate
- Fastener Identification
- Fastener Usage
- International Vehicle Control & Display Symbols
- Metric System
- Torque References
- Veci Label
- Vehicle Identification Number
- Vehicle Safety Certification Label
- Equipment Identification Plate

0-LUBRICATION & MAINTENANCE

- Lubrication & Maintenance
- International Symbols
- Parts & Lubricant Recommendation
- Fluid Types
- Fluid Capacities
- Maintenance Schedules
- Jump Starting
- Hoisting
- Towing

2-SUSPENSION

- Wheel Alignment
- Front - 2wd
- Front - 4wd
- Rear

3-DIFFERENTIAL & DRIVELINE

- Propeller Shaft
- Front Axle - 216fbi
- Front Axle - 248fbi
- Rear Axle - 9 1/4
- Rear Axle - 248rbi
- Rear Axle - 267rbi
- Rear Axle - 286rbi

5-BRAKES

- Brakes - Base
- Hydraulic/Mechanical
- Brake Lines
- Combination Valve
- Disc Brake Calipers
- Fluid
- Fluid Reservoir
- Pedal
- Power Brake Booster
- Rotors
- Brake Pads/Shoes
- Master Cylinder
- Wheel Cylinders
- Support Plate
- Drum
- Parking Brake
- Pedal
- Cables
- Cable Tensioner
- Release
- Shoes

6-CLUTCH

- Clutch
- Specifications
- Clutch Disc
- Clutch Housing
- Clutch Release Bearing
- Pressure Plate
- Flywheel
- Pilot Bearing
- Clutch Pedal
- Linkage
- Clutch Pedal Position Switch
7-COOLING
- Cooling
- Accessory Drive
- Engine
- Transmission

8a-AUDIO

- Audio
- Antenna Body & Cable
- Radio Choke Relay
- Instrument Panel Antenna Cable
- Radio
- Radio Noise Suppression Components
- Engine-To-Body Ground Strap
- Cab-To- Bed Ground Strap
- Heater Core Ground Strap
- Remote Switches
- Speaker
- A-Pillar Tweeter Speaker
- Front Door Speaker
- Rear Cab Side Panel Speaker
- Rear Door Speaker

8b-CHIME/BUZZER

- Chime Warning System

8e-ELECTRONIC CONTROL MODULES

- Body Control/Central Timer Module
- Communication
- Controller Antilock Brake
- Data Link Connector
- Engine Control Module
- Powertrain Control Module

8f-ENGINE SYSTEMS

- Battery System
- Battery System
- Battery
- Battery Holddown
- Battery Cable
- Battery Tray
- Charging
- Charging
- Battery Temperature Sensor
- Generator
- Voltage Regulator
- Starting
- Starting
- Engine Starter Motor
- Engine Starter Motor Relay

8g-HEATED SYSTEMS

- Heated Mirrors
- Heated Mirrors
- Mirror Switch
- Heated Mirror Grid
- Heated Seat System
- Heated Seat System
- Driver Seat Heater Switch
- Heated Seat Element
- Heated Seat Relay
- Passenger Seat Heater Switch

8h-HORN

- Horn
- Horn
- Horn Relay
- Horn Switch

8i-IGNITION CONTROL

- Ignition Control
- Automatic Shut Down Relay
- Camshaft Position Sensor
- Distributor
- Distributor Cap
- Distributor Rotor
- Ignition Coil
- Spark Plug
- Spark Plug Cable

8j-INSTRUMENT CLUSTER

- Instrument Cluster
- Abs Indicator
- Airbag Indicator
- Brake/Park Brake Indicator
- Check Gauges Indicator
- Cruise Indicator
- Engine Temperature Gauge
- Fuel Gauge
- Gear Selector Indicator
- High Beam Indicator
- Low Fuel Indicator
- Malfunction Indicator Lamp (Mil)
- Odometer
- Oil Pressure Gauge
- Overdrive Off Indicator
- Seatbelt Indicator
- Service Reminder Indicator
- Shift Indicator (Transfer Case)
- Speedometer
- Tachometer
- Transmission Overtemp Indicator
- Turn Signal Indicators
- Upshift Indicator
- Voltage Gauge
- Wait-To-Start Indicator
- Washer Fluid Indicator
- Water-In-Fuel Indicator

8l-LAMPS

- Lamps/Lighting - Exterior
- Lamps/Lighting - Exterior
- Brake Lamp Switch
- Center High Mounted Stop Lamp
- Center High Mounted Stop Lamp Unit
- Clearance Lamp
- Combination Flasher
- Daytime Running Lamp Module
- Fog Lamp
- Fog Lamp Unit
- Headlamp
- Headlamp Relay
- Headlamp Switch
- Headlamp Unit
- License Plate Lamp
- License Plate Lamp Unit
- Marker Lamp
- Multi-Function Switch
- Outboard Identification Lamp
- Park/Turn Signal Lamp
- Park/Turn Signal Lamp Unit
- Tail Lamp
- Tail Lamp Unit
- Turn Signal Cancel Cam
- Underhood Lamp
- Underhood Lamp Unit
- Lamps/Lighting - Interior
- Lamps/Lighting - Interior
- Dome Lamp
- Door Ajar Switch
- Glove Box Lamp And Switch
- Reading Lamp
- Vanity Lamp

8m-MESSAGE SYSTEMS

- Overhead Console
- Compass/Mini-Trip Computer
- Ambient Temp Sensor

8n-POWER SYSTEMS

- Power Locks
- Power Locks
- Door Cylinder Lock Switch
- Power Lock Motor
- Remote Keyless Entry Transmitter

- Power Lock Switch
- Power Mirrors
- Power Mirrors
- Automatic Day / Night Mirror
- Power Mirror Switch
- Sideview Mirror
- Power Seat System
- Power Seat System
- Driver Power Seat Switch
- Lumbar Control Switch
- Lumbar Motor
- Passenger Power Seat Switch
- Recliner Motor
- Power Seat Track
- Power Windows
- Power Windows
- Power Window Switch
- Window Motor

8o-RESTRAINTS

- Restraints
- Airbag Control Module
- Child Tether
- Clockspring
- Driver Airbag
- Front Seat Belt & Retractor
- Front Seat Belt Buckle
- Passenger Airbag
- Passenger Airbag On/Off Switch
- Rear Seat Belt & Retractor
- Rear Seat Belt Buckle
- Seat Belt Switch
- Seat Belt Turning Loop Adjuster
- Turning Loop Height Adjuster Knob

8p-SPEED CONTROL

- Speed Control
- Cable
- Speed Control Servo
- Switch
- Vacuum Reservoir

8q-VEHICLE THEFT SECURITY

- Vehicle Theft Security
- Vtss Indicator

8r-WIPERS/WASHERS

- Wipers/Washers
- Washer Fluid Level Switch
- Washer Hoses/Tubes
- Washer Nozzle
- Washer Pump/Motor
- Washer Reservoir
- Wiper Arm
- Wiper Blade
- Wiper Module
- Wiper Relay

8w-WIRING

- 8w-01 Wiring Diagram Information
- 8w-02 Component Index
- 8w-10 Power Distribution
- 8w-12 Junction Block
- 8w-15 Ground Distribution
- 8w-18 Bus Communications
- 8w-20 Charging System
- 8w-21 Starting System
- 8w-30 Fuel/Ignition System
- 8w-31 Transmission Control System
- 8w-33 Vehicle Speed Control
- 8w-34 Rear Wheel Antilock Brakes
- 8w-35 All Wheel Antilock Brakes
- 8w-39 Vehicle Theft Security System
- 8w-40 Instrument Cluster
- 8w-41 Horn/Cigar Lighter/Power Outlet
- 8w-42 Air Conditioning-Heater
- 8w-43 Airbag System
- 8w-44 Interior Lighting
- 8w-45 Central Timer Module
- 8w-47 Audio System
- 8w-49 Overhead Console
- 8w-50 Front Lighting
- 8w-51 Rear Lighting
- 8w-52 Turn Signals
- 8w-53 Wipers
- 8w-54 Trailer Tow
- 8w-60 Power Windows
- 8w-61 Power Door Locks
- 8w-62 Power Mirrors
- 8w-63 Power Seats
- 8w-70 Splice Information
- 8w-80 Connector Pin-Outs
- 8w-90 Connector/Ground Locations
- 8w-Connector/Ground Locations
- 8w-95 Splice Locations
- 8w-97 Power Distribution

9-ENGINE

- Engine 3.9l
- Engine 3.9l
- Air Cleaner Element
- Cylinder Head
- Cylinder Head Cover(S)
- Intake/Exhaust Valves & Seats
- Engine Block
- Camshaft & Bearings (In Block)
- Connecting Rod Bearings
- Crankshaft
- Crankshaft Main Bearings
- Crankshaft Oil Seal - Front
- Crankshaft Oil Seal - Rear
- Distributor Bushing
- Hydraulic Lifters (Cam In Block)
- Piston & Connecting Rod
- Piston Rings
- Vibration Damper
- Front Mount
- Rear Mount
- Lubrication
- Oil
- Oil Filter
- Oil Pan
- Oil Pressure Sensor/Switch
- Oil Pump
- Intake Manifold
- Exhaust Manifold
- Timing Belt / Chain Cover(S)
- Timing Belt/Chain Tensioner
- Timing Belt/Chain And Sprockets
- Engine 5.2l
- Engine 5.2l
- Cylinder Head
- Cylinder Head Cover(S)
- Intake/Exhaust Valves & Seats
- Rocker Arm / Adjuster Assembly
- Engine Block
- Camshaft & Bearings (In Block)
- Connecting Rod Bearings
- Crankshaft
- Crankshaft Main Bearings
- Crankshaft Oil Seal - Front
- Crankshaft Oil Seal - Rear
- Distributor Bushing
- Hydraulic Lifters (Cam In Block)
- Piston & Connecting Rod
- Piston Rings
- Vibration Damper
- Front Mount
- Rear Mount
- Lubrication
- Oil
- Oil Filter
- Oil Pan
- Oil Pump
- Intake Manifold
- Exhaust Manifold
- Timing Belt / Chain Cover(S)
- Timing Belt/Chain And Sprockets
- Engine 5.9l
- Engine 5.9l
- Cylinder Head
- Cylinder Head Cover(S)
- Intake/Exhaust Valves & Seats
- Rocker Arm / Adjuster Assy
- Engine Block
- Camshaft & Bearings (In Block)
- Connecting Rod Bearings
- Crankshaft
- Crankshaft Main Bearings
- Crankshaft Oil Seal - Front
- Crankshaft Oil Seal - Rear
- Distributor Bushing
- Hydraulic Lifters
- Piston & Connecting Rod
- Piston Rings
- Vibration Damper
- Front Mount
- Rear Mount
- Lubrication
- Oil
- Oil Filter
- Oil Pan
- Oil Pump
- Intake Manifold
- Exhaust Manifold
- Timing Belt / Chain Cover(S)
- Timing Belt/Chain And Sprockets
- Engine 8.0l
- Engine 8.0l
- Air Cleaner Element
- Cylinder Head
- Cylinder Head Cover(S)
- Intake/Exhaust Valves & Seats
- Rocker Arm / Adjuster Assy
- Engine Block
- Camshaft & Bearings (In Block)
- Connecting Rod Bearings
- Crankshaft
- Crankshaft Main Bearings
- Crankshaft Oil Seal - Front
- Crankshaft Oil Seal - Rear
- Crankshaft Rear Oil Seal Retainer
- Hydraulic Lifters
- Piston & Connecting Rod
- Piston Rings
- Vibration Damper
- Front Mount
- Rear Mount
- Lubrication
- Oil
- Oil Filter
- Oil Pan
- Oil Pump
- Intake Manifold
- Exhaust Manifold
- Timing Belt / Chain Cover(S)
- Timing Belt/Chain And Sprockets
- Engine 5.9l Diesel
- Engine 5.9l Diesel
- Engine Data Plate
- Air Cleaner Element
- Cylinder Head
- Cylinder Head Cover(S)
- Intake/Exhaust Valves & Seats
- Rocker Arm / Adjuster Assy
- Engine Block
- Camshaft & Bearings (In Block)
- Connecting Rod Bearings
- Crankshaft
- Crankshaft Main Bearings
- Crankshaft Oil Seal - Front
- Crankshaft Oil Seal - Rear
- Crankshaft Rear Oil Seal Retainer
- Solid Lifters/Tappets
- Piston & Connecting Rod
- Piston Rings
- Vibration Damper
- Front Mount
- Rear Mount
- Lubrication
- Oil
- Oil Cooler & Lines
- Oil Filter
- Oil Pan
- Oil Pressure Relief Valve
- Oil Pressure Sensor/Switch
- Oil Pump
- Intake Manifold
- Exhaust Manifold
- Gear Housing
- Gear Housing Cover

11-EXHAUST SYSTEM

- Exhaust System
- Specifications

- Catalytic Converter - 3.9l/5.2l/5.9l
- Catalytic Converter - 5.9l Heavy Duty/8.0l
- Exhaust Pipe - 3.9l/5.2l/5.9l
- Exhaust Pipe - 5.9l Heavy Duty/8.0l
- Exhaust Pipe - 5.9l Diesel
- Heat Shields
- Muffler - 3.9l/5.2l/5.9l/8.0l
- Muffler - 5.9l Diesel
- Tailpipe - 3.9l/5.2l/5.9l
- Tailpipe - 5.9l Heavy Duty/8.0l
- Tailpipe - 5.9l Diesel
- Resonator
- Turbocharger
- Charge Air Cooler And Plumbing

13-FRAME & BUMPERS

- Bumpers
- Front Air Dam
- Front Fascia
- Front Lower Fascia
- Front Fascia—Sport
- Front Bumper
- Front Bumper—Sport
- Rear Bumper
- Frame
- Specifications
- Cab Chassis Adapter Bracket
- Front Tow Hook
- Spare Tire Winch
- Trailer Hitch
- Transfer Case Skid Plate

14-FUEL SYSTEM

- Fuel Delivery - Gasoline
- Fuel Delivery - Gasoline
- Fuel Filter/Pressure Regulator
- Fuel Level Sending Unit / Sensor
- Fuel Lines
- Fuel Pump
- Fuel Pump Module
- Fuel Rail
- Fuel Tank
- Inlet Filter
- Quick Connect Fitting
- Rollover Valve
- Fuel Injection - Gasoline
- Fuel Injection - Gasoline
- Accelerator Pedal
- Crankshaft Position Sensor
- Fuel Pump Relay
- Idle Air Control Motor
- Intake Air Temperature Sensor
- Manifold Absolute Pressure Sensor
- O2 Sensor
- Pto Switch
- Throttle Body
- Throttle Control Cable
- Throttle Position Sensor
- Fuel Injector
- Fuel Delivery - Diesel
- Fuel Delivery - Diesel
- Fuel Filter / Water Separator
- Fuel Heater
- Fuel Heater Relay
- Fuel Injection Pump
- Fuel Injection Pump Data Plate
- Fuel Level Sending Unit / Sensor
- Fuel Lines
- Fuel Tank
- Fuel Tank Module
- Fuel Transfer Pump
- Overflow Valve
- Water In Fuel Sensor
- Fuel Drain Manifold
- Fuel Injection - Diesel
- Fuel Injection - Diesel
- Accelerator Pedal Position Sensor
- Fuel Injector
- Fuel Injection Pump Relay
- Fuel Temperature Sensor
- Intake Air Heater
- Intake Air Heater Relay
- Intake Air Temperature Sensor
- Map Sensor
- Pto Switch
- Throttle Control Cable

19-STEERING

- Steering
- Column
- Gear
- Pump
- Linkage - 2wd
- Linkage - 4wd

21-TRANSMISSION AND TRANSFER CASE

- Manual - Nv3500
- Manual - Nv3500
- Manual - Nv4500
- Manual - Nv4500

- Adapter Housing Seal
- Extension Housing Seal
- Shift Mechanism
- Shift Cover
- Manual - Nv5600
- Manual - Nv5600
- Adapter Housing Seal
- Extension Housing Seal
- Shift Cover
- Automatic Transmission - 42re
- Automatic Transmission - 42re
- Accumulator
- Bands
- Electronic Governor
- Extension Housing Bushing
- Extension Housing Seal
- Fluid And Filter
- Front Clutch
- Front Servo
- Oil Pump
- Output Shaft Front Bearing
- Output Shaft Rear Bearing
- Overdrive Clutch
- Overdrive Off Switch
- Overdrive Unit
- Overrunning Clutch Cam/Overdrive Piston Retainer
- Park/Neutral Position Switch
- Pistons
- Planetary Geartrain/Output Shaft
- Rear Clutch
- Rear Servo
- Shift Mechanism
- Solenoid
- Speed Sensor
- Throttle Valve Cable
- Torque Converter
- Torque Converter Drainback Valve
- Transmission Temperature Sensor
- Valve Body
- Automatic Transmission - 44re
- Automatic Transmission - 44re
- Accumulator
- Bands
- Electronic Governor
- Extension Housing Bushing
- Extension Housing Seal
- Fluid And Filter
- Front Clutch
- Front Servo
- Oil Pump
- Output Shaft Front Bearing
- Output Shaft Rear Bearing
- Overdrive Clutch
- Overdrive Switch
- Overdrive Unit
- Overrunning Clutch Cam/Overdrive Piston Retainer
- Park/Neutral Position Switch
- Pistons
- Planetary Geartrain/Output Shaft
- Rear Clutch
- Rear Servo
- Shift Mechanism
- Solenoid
- Speed Sensor
- Throttle Valve Cable
- Torque Converter
- Torque Converter Drainback Valve
- Transmission Temperature Sensor
- Valve Body
- Automatic Transmission - 46re
- Automatic Transmission - 46re
- Accumulator
- Bands
- Electronic Governor
- Extension Housing Bushing
- Extension Housing Seal
- Fluid And Filter
- Front Clutch
- Front Servo
- Oil Pump
- Output Shaft Front Bearing
- Output Shaft Rear Bearing
- Overdrive Clutch
- Overdrive Unit
- Overdrive Switch
- Overrunning Clutch Cam/Overdrive Piston Retainer
- Park/Neutral Position Switch
- Pistons
- Planetary Geartrain/Output Shaft
- Rear Clutch
- Rear Servo
- Shift Mechanism
- Solenoid
- Speed Sensor
- Throttle Valve Cable
- Torque Converter
- Torque Converter Drainback Valve
- Transmission Temperature Sensor
- Valve Body
- Automatic Transmission - 47re
- Automatic Transmission - 47re
- Accumulator
- Bands
- Electronic Governor
- Extension Housing Bushing
- Extension Housing Seal
- Fluid And Filter
- Front Clutch
- Front Servo
- Oil Pump
- Output Shaft Front Bearing
- Output Shaft Rear Bearing
- Overdrive Clutch
- Overdrive Switch
- Overdrive Unit
- Overrunning Clutch Cam/Overdrive Piston Retainer
- Park/Neutral Position Switch
- Pistons
- Planetary Geartrain/Output Shaft
- Rear Clutch
- Rear Servo
- Shift Mechanism
- Solenoid
- Speed Sensor
- Throttle Valve Cable
- Torque Converter
- Torque Converter Drainback Valve
- Transmission Temperature Sensor
- Valve Body
- Transfer Case - Nv231hd
- Transfer Case - Nv231hd
- Extension Housing Bushing And Seal
- Fluid
- Front Output Shaft Seal
- Shift Lever
- Transfer Case - Nv241ld
- Transfer Case - Nv241ld
- Extension Housing Bushing And Seal
- Fluid
- Front Output Shaft Seal
- Shift Lever
- Transfer Case - Nv241hd
- Transfer Case - Nv241hd
- Extension Housing Bushing And Seal
- Fluid
- Front Output Shaft Seal
- Shift Lever

22-TIRES/WHEELS

- Tires/Wheels
- Tires
- Specifications
- Spare Tire
- Wheels
- Specifications
- Studs
- Wheel Cover

23-BODY

- Body
- Decklid/Hatch/Liftgate/Tailgate
- Applique
- Check Cable
- Decals
- Handle Escutcheon
- Latch
- Latch Handle
- Latch Striker
- Slam Bumper
- Tailgate
- Door - Front
- Applique
- Door
- Door Glass
- Exterior Handle
- Glass Run Channel
- Hinge
- Inside Handle Actuator
- Latch
- Latch Striker
- Lock Cylinder
- Side View Mirror Flag
- Trim Panel
- Waterdam
- Window Regulator
- Door - Cargo
- Air Exhauster
- Check
- Door
- Exhaust Vent
- Hinge
- Inside Handle Actuator
- Latch - Lower
- Latch - Upper
- Latch Striker - Lower
- Latch Striker - Upper
- Release Cable
- Shutface Handle
- Trim Panel
- Vent Window
- Waterdam
- Exterior
- Exterior
- Body Side Moldings
- Body Stripes And Decals
- Tape Stripe
- Exterior Name Plates
- Cowl Grille
- Roof Joint Molding
- Grille
- Grille Frame
- Front End Splash Shields
- Left Front Fender
- Right Front Fender
- Fuel Fill Door
- Rear Fender
- Rear Splash Shield
- Rear Wheelhouse Liner
- Cargo Box
- Side View Mirror
- Side View Mirror - Low Mounted
- Side View Mirror Glass
- Hood
- Hinge
- Hood
- Latch
- Latch Release Cable
- Latch Striker
- Safety Latch
- Silencer Pad
- Instrument Panel System
- Instrument Panel System
- Ash Receiver
- Cluster Bezel
- Cubby Bin
- Cup Holder
- Glove Box
- Glove Box Latch Striker
- Glove Box Opening Upper Trim
- Instrument Panel Top Cover
- Steering Column Opening Cover
- Storage Bin
- Interior
- Interior
- A-Pillar Grab Handle
- A-Pillar Trim
- Cowl Trim Cover
- B-Pillar Trim
- Rear Closure Panel Trim
- Rear Floor Stowage Tray
- Door Sill Trim
- Shift Boot - Manual Transmission
- 4wd Floor Shift Boot
- Center Console
- Carpets And Floor Mats
- Assist Handle0 - 38 Br/Be (Continued)
- Coat Hook
- Headliner
- Body Vent
- Rear View Mirror
- Sun Visor
- Quarter Trim Panel
- C-Pillar Trim
- Paint
- Paint
- Base Coat/Clear Coat Finish
- Paint Code
- Paint Touch-Up
- Wet Sanding/Buffing & Polishing
- Seats
- Seats
- Center Console Lid
- Center Seat Armrest/Console
- Center Seat Armrest/Latch Cover
- Lumbar Support
- Seat - Bench Seat
- Seat - Split Bench
- Seat Back - Bench Seat
- Seat Back - Split Bench
- Seat Back Cover
- Seat Back Cover - Split Bench
- Seat Back Recliner
- Seat Cushion

- Seat Cushion Cover
- Seat Cushion Cover - Split Bench
- Seat Riser
- Seat Track
- Seat Track - Split Bench
- Easy Entry Seat Track
- Seat Track Adjuster
- Stanchion Cover
- Rear Seat
- Stationary Glass
- Stationary Glass
- Backlite
- Backlite Latch And Keeper
- Backlite Vent Glass
- Windshield
- Quarter Window
- Weatherstrip/Seals
- B-Pillar Door Seal
- Cowl Weatherstrip
- Door Opening Seal
- Front Door Glass Run Weatherstrip
- Front Door Inner Belt Weatherstrip
- Front Door Outer Belt Weatherstrip
- Front Door Upper Corner Seal
- Front Door Second Weatherstrip

24-HEATING & AIR CONDITIONING

- Heating & Air Conditioning
- Controls
- Distribution
- Plumbing

25-EMISSIONS CONTROL

- Emissions Control
- Air Injection
- Air Injection
- Air Injection Pump
- Air Pump Filter
- One Way Check Valve
- Evaporative Emissions
- Evaporative Emissions
- Ccv Hose
- Crankcase Vent Hose
- Evap/Purge Solenoid
- Fuel Filler Cap

- Leak Detection Pump
- Pcv Filter
- Pcv Valve
- Vacuum Lines
- Vapor Canister

30-NEW VEHICLE PREPARATION

- Introduction
- Receiving
- Under Hood
- Under Vehicle
- Exterior
- Body Interior
- Road Test
- Pre Delivery Storage
- Programmable Electronic Features
- Appearance Tips
- Final Steps

INDEX