Aprilia Tuono V4 1100 RR Factory - Service Repair Manual - Owners Manual

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APRILIA TUONO V4 1100 RR, FACTORY - WORKSHOP, SERVICE, REPAIR MANUAL - OWNERS MANUAL

- English Service Manual / Repair Manual and Owners Manual, for motorcycles Aprilia Tuono V4 1100 RR Factory.


INDEX:

SERVICE MANUAL

Characteristics
- Rules
- Safety rules
- Maintenance rules
- Running-in
- Vehicle identification
- Dimensions and mass
- Engine
- Transmission
- Capacities
- Drive chain
- Electrical system
- Frame and suspensions
- Brakes
- Wheels and tyres
- Supply
- Front side
- Central part
- Back side
- Engine

Special tools

Maintenance
- Scheduled maintenance table
- Recommended products
- Spark plug
- Engine oil
- Check
- Replacement
- Engine oil filter
- Air filter
- Checking the valve clearance
- Front cylinder head valves
- Rear cylinder head valves
- Calibrated pad thickness

Electrical system
- Components arrangement
- Electrical system installation
- Front side
- Central part
- Back side
- Engine
- General wiring diagram
- Checks and inspections
- Immobiliser
- System components
- System not programmed
- Storing new keys
- Dashboard
- Diagnosis
- Azzeramento icona manutenzione
- Battery recharge circuit
- Start-up system check
- Fuses
- Control unit
- Battery
- Speed sensor
- Engine rpm sensor
- Twistgrip position sensor
- Intake pressure sensor
- Engine temperature sensor
- Air temperature sensor
- Lambda sensor
- Injector
- Fuel pump
- Coil
- Throttle body
- Engine oil pressure sensor
- Neutral sensor
- Clutch lever sensor
- Side stand sensor
- Electric fan circuit
- SAS valve actuator
- RUN/STOP switch
- Butterfly valve in exhaust
- Quick shift
- a-PRC setting buttons
- Inertial sensor platform (sensor box)
- Connectors
- ECU
- Dashboard
- ABS Modulator
- Can line

Engine from vehicle
- Vehicle preparation
- Removing the engine from the vehicle
- Installing the engine to the vehicle

Engine
- Gearbox
- Diagram
- Removing the gearbox
- Gearbox shafts
- Disassembling the gearbox
- Checking the primary shaft
- Checking the secondary shaft
- Checking the desmodromic drum
- Checking the forks
- Assembling the gearbox
- Gear selector
- Removing the gear selector
- Checking the gear selector
- Reassembling the gear selector
- Starter motor
- Removing the starter motor
- Removing the idle gear
- Start-up system check
- Fitting the idle gear
- Generator side
- Removing the flywheel cover
- Magneto flywheel removal
- Inspecting the cover components
- Installing the flywheel
- Flywheel cover installation
- Clutch side
- Removing the clutch cover
- Disassembling the clutch
- Checking the clutch plates
- Checking the clutch housing
- Checking the pusher plate
- Checking the clutch hub
- Checking the springs
- Assembling the clutch
- Installing the clutch cover
- Heads
- Head cover removal
- Front head
- Removing camshafts
- Inspecting camshafts
- Installing camshafts
- Front head removal
- Front head check
- Front head fitting
- Rear head
- Removing camshafts
- Inspecting camshafts
- Installing camshafts
- Rear head removal
- Rear head check
- Rear head fitting
- Valves
- Valve removal
- Valve check
- Valve installation
- Crankcase
- Balancing countershaft removal
- Balancing countershaft fitting
- Main transmission gear removal
- Installing the primary drive gear
- Preparation
- Crankcase opening
- Removing connecting rods - pistons
- Crankshaft removal
- Bearing removal
- Crankshaft check
- Balancing countershaft check
- Connecting rod check
- Inspecting pistons
- Selecting connecting rods
- Bushing selection
- Bearing fitting
- Crankshaft fitting
- Installing connecting rods - pistons
- Crankcase closing
- Thermal group
- Lubrication
- Oil pump
- Removing
- Installing
- Removing the oil sump
- Blow-by
- SAS valve
- Diagram
- Inspecting the one-way valve

Power supply
- Circuit diagram
- Fuel pump
- Removing
- Injection
- Diagram
- Ride by Wire
- Removing the injector
- Removing the throttle body
- Checking the throttle body
- Installing the throttle body
- Stepper motor

Suspensions
- Front
- Front fork
- Adjustment
- Removing the fork legs
- Draining oil
- Disassembling the fork
- Checking the components
- Reassembling the fork
- Filling oil
- Steering damper
- Adjusting
- Removing
- Steering bearing
- Adjusting play
- Rear
- Parastrappi
- Shock absorbers
- Adjusting
- Removing
- Linkages
- Removing

Chassis
- Front wheel
- Removal
- Checking
- Rear wheel
- Rimozione
- Checking
- Swinging arm
- Removing
- Checking
- Installing
- Drive chain
- Removing
- inspection
- Installing
- Adjusting
- Chain sliders
- Stand
- Side stand
- Exhaust
- Removing the tail pipe
- Removing the catalytic converter
- Removing the exhaust manifold
- Engine oil cooler
- Removing

Braking system
- ABS
- Operating diagram
- Guide to diagnosis
- Use of diagnostics instrument for ABS system
- Abs screen pages
- ECU INFO screen page
- PARAMETERS screen page
- ACTIVATION screen page
- ERRORS screen page
- SETTINGS screen page
- Diagnosis
- Modulator

Cooling system
- Circuit diagram
- Electric fan
- Coolant replacement
- Water pump
- Removing the radiator

Bodywork
- Seat
- Driving mirrors
- Instrument panel
- Headlight fairing
- Side body panels
- Side fairings
- Fairing mounting panels
- Air box
- Rear mudguard
- Lower cowl
- Fuel tank
- Front mudguard
- Instrument cluster support
- Tail guard
- Side air deflectors

Pre-delivery
- Aesthetic inspection
- Tightening torques inspection
- Electrical system
- Levels check
- Road test
- Static test
- Functional inspection
- Specific operations for the vehicle


OWNERS MANUAL

General rules. 7
- Foreword. 8
- Motorcycle care. 8
- Carbon monoxide 11
- Fuel. 12
- Hot components 12
- Coolant 13
- Used engine oil and gearbox oil 13
- Brake fluid. 14
- Battery hydrogen gas and electrolyte 14
- Stand. 15
- Reporting of defects that affect safety. 15

Vehicle 17
- Arrangement of the main components 18
- Dashboard 24
- Digital instrument panel 25
- Light unit. 27
- Digital lcd display 27
- Alarms. 35
- Mapping selection. 39
- Control buttons 40
- Advanced functions. 42
- Ignition switch 64
- Locking the steering wheel 65
- a-PRC setting buttons. 65
- Horn button. 66
- Switch direction indicators 67
- High/low beam selector. 68
- Passing button 68
- Start-up button 69
- Engine stop switch 69
- Selector Cruise Control / AWC. 70
- Button V4-MP (V4 Multimedia Platform). 72
- Button PIT. 73
- Selector MODE. 74
- System a-PRC (Aprilia Performance Ride Control) 74
- Immobilizer system operation 92
- Opening the saddle. 94
- Glove. 96
- Identification 97

Use 99
- Checks 100
- Refuelling 103
- Rear shock absorbers adjustment 105
- Rear shock absorbers setting 110
- Front fork adjustment 114
- Front fork setting. 118
- Steering shock absorber adjustment 123
- Justering af greb til forbremse 125
- Clutch lever adjustment 126
- Running in. 126
- Starting up the engine. 127
- Moving off / riding 130
- Stopping the engine 135
- Parking 135
- Catalytic silencer. 136
- Stand. 138
- Suggestion to prevent theft. 138
- Safe driving. 139
- Basic safety rules 140

Maintenance. 145
- Foreword. 146
- Engine oil level check 146
- Engine oil top-up. 147
- Engine oil change 148
- Engine oil filter replacement 148
- Tyres. 148
- Spark plug dismantlement 150
- Removing the air filter. 150
- Cooling fluid level 150
- Coolant check 152
- Coolant top-up. 152
- Checking the brake oil level 152
- Braking system fluid top up. 153
- Battery removal. 155
- Use of a new battery. 156
- Checking the electrolyte level 157
- Charging the battery 157
- Long periods of inactivity 159
- Fuses 159
- Lamps. 164
- Low/High beam lamp replacement 165
- Position light replacement. 167
- Headlight adjustment. 167
- Front direction indicators. 169
- Rear optical unit 169
- Rear turn indicators. 170
- Number plate light. 170
- Rear-view mirrors 170
- Front and rear disc brake 172
- Periods of inactivity. 173
- Cleaning the vehicle 174
- Transport. 178
- Transmission chain. 178
- Chain backlash check. 180
- Chain backlash adjustment. 180
- Checking wear of chain, front and rear sprockets. 180
- Chain lubrication and cleaning 181

Technical data 183

Programmed maintenance. 195
- Scheduled maintenance table. 196
- Recommended products. 199