Skoda Rapid 2012 to 2020 - Service Repair Manual - Wiring Diagrams

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SKODA RAPID (2012-2020) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS

- English Service Manual and Wiring Diagrams, for cars Skoda Rapid 2012 to 2020.

 

CONTENTS:

SERVICE MANUAL

1.2L TSI Engine
- 00 – Technical data
- 1 Technical data
- 01 – Self-diagnosis
- 1 Self diagnosis, safety measures, cleanliness regulations, directions
- 10 – Removing and installing engine
- 1 Removing and installing engine
- 2 Assembly bracket
- 13 – Crankshaft group
- 1 V-ribbed belt drive
- 2 Camshaft drive
- 3 Sealing flanges and flywheel
- 4 Crankshaft
- 5 Pistons and conrods
- 15 – Cylinder head, valve gear
- 1 Cylinder head - part 1
- 2 Cylinder head - part 2
- 3 Valve gear
- 17 – Lubrication
- 1 Lubrication system
- 19 – Cooling
- 1 Cooling system
- 2 Parts of cooling system engine side
- 3 Radiator and radiator fan
- 20 – Fuel supply system
- 1 Fuel tank and fuel delivery unit
- 2 Separating quick couplings
- 3 Electronic Engine Power Control (Electronic throttle)
- 4 Activated charcoal container system
- 21 – Turbocharging/supercharging
- 1 Exhaust gas turbocharger
- 2 Charge air system with exhaust gas turbocharger
- 24 – Mixture preparation - injection
- 1 Fitting location of the injection system
- 2 Intake manifold and fuel distributor
- 3 Air filter
- 4 High pressure pump
- 5 Injection valves
- 6 Testing components
- 7 Engine control unit
- 26 – Exhaust system
- 1 Removing and installing parts of the exhaust system
- 28 – Ignition system
- 1 Ignition system
1.4L TSI Engine
- 00 – Technical data
- 1 Identification
- 2 Safety instructions
- 3 Repair instructions
- 10 – Removing and installing engine
- 1 Removing and installing engine
- 2 Assembly bracket
- 13 – Crankshaft group
- 1 Cylinder block (pulley end)
- 2 Cylinder block on gearbox side
- 3 Crankshaft
- 4 Pistons and conrods
- 15 – Cylinder head, valve gear
- 1 Cylinder head
- 2 Toothed belt drive
- 3 Valve gear
- 4 Inlet and exhaust valves
- 17 – Lubrication
- 1 Sump, oil pump
- 2 Engine oil cooler
- 3 Crankcase ventilation
- 4 Oil filter, oil pressure switch
- 19 – Cooling
- 1 Cooling system, coolant
- 2 Coolant pump, regulation of cooling system
- 3 Coolant pipes
- 4 Coolers, radiator, radiator fan
- 21 – Turbocharging/supercharging
- 1 Exhaust gas turbocharger
- 2 Charge-air system
- 24 – Mixture preparation - injection
- 1 Injection system
- 2 Injection valves
- 3 Air filter
- 4 Intake manifold
- 5 Senders and sensors
- 6 Engine control unit
- 7 High pressure pump
- 8 Lambda probe
- 26 – Exhaust system
- 1 Exhaust pipes/silencers
- 2 Cleansing exhaust emissions
- 28 – Ignition system
- 1 Ignition system
1.5L 1.6L TDI CR Engine
- 00 – Technical data
- 1 Identification
- 2 Safety instructions
- 3 Repair instructions
- 10 – Removing and installing engine
- 1 Removing and installing engine
- 13 – Crankshaft group
- 1 Removing and installing a V-ribbed belt and a toothed belt
- 2 Removing and installing sealing flange and flywheel
- 3 Crankshaft, Piston and Conrod
- 15 – Cylinder head, valve gear
- 1 Removing and installing cylinder head
- 2 Valve gear
- 17 – Lubrication
- 1 Removing and installing parts of the lubrication system
- 19 – Cooling
- 1 Cooling system
- 2 Coolant pump and coolant regulator
- 3 Coolers, radiator, radiator fan
- 20 – Fuel supply system
- 1 Measures in case of misfuelling
- 2 Removing and installing parts of the fuel supply system
- 3 Accelerator control
- 21 – Turbocharging/supercharging
- 1 Charge-air system - exhaust gas turbocharger
- 2 Charge-air system - radiator, leaktightness
- 23 – Mixture preparation - injection
- 1 Diesel direct injection system - fitting locations, system overview
- 2 Fuel system, engine side
- 3 Intake manifold, air filter
- 4 Engine control unit
- 26 – Exhaust system
- 1 Removing and installing parts of the exhaust system
- 2 Exhaust gas recirculation system
- 28 – Glow plug system
- 1 Glow Plug System
1.6L MPI Engine
- 00 – Technical data
- 1 Technical data
- 01 – Self-diagnosis
- 1 Self diagnosis, safety measures, cleanliness regulations, directions
- 10 – Removing and installing engine
- 1 Removing and installing engine
- 13 – Crankshaft group
- 1 Cylinder block - Belt pulley side
- 2 Cylinder block, sealing flange and flywheel
- 3 Pistons and conrods
- 15 – Cylinder head, valve gear
- 1 Cylinder head
- 2 Valve gear
- 17 – Lubrication
- 1 Removing and installing parts of the lubrication system
- 19 – Cooling
- 1 Removing and installing parts of the cooling system
- 20 – Fuel supply system
- 1 Removing and installing parts of the fuel supply system
- 2 Testing parts of fuel supply system
- 3 Accelerator pedal
- 4 Activated charcoal container system
- 24 – Mixture preparation - injection
- 1 Fuel Injection System
- 2 Engine control unit
- 26 – Exhaust system
- 1 Removing and installing parts of the exhaust system
- 28 – Ignition system
- 1 Ignition system
Air conditioning system with refrigerant R1234yf
- 00 – Technical data
- 1 Safety instructions
- 2 Laws and regulations
- 3 Repair notes
- 4 Identification
- 5 Technical data
- 6 Technical and physical principles
- 87 – Air conditioning system
- 1 Refrigerant circuit
- 2 Working with the A/C service station
- 3 Test equipment and tools
Air Conditioning System
- 00 – Technical data
- 1 General notes on the air conditioning system
- 2 General instructions for refrigerant circuit
- 3 Legal texts and legal regulations
- 4 Refrigerant circuit
- 5 Working with the A/C service station
- 6 Leak detection on the refrigerant circuit
- 7 Removing contaminants from the refrigerant circuit
- 8 Complaints
- 9 Check the pressure in the refrigerant circuit (with the A/C service station)
- 10 Replace components of the refrigerant circuit
- 11 Tools and materials, which are available from the importer
- 12 Tools and materials, which are commercially available
Axles, Steering
- 00 – Technical data
- 1 Accident vehicle assessment
- 2 General Instructions
- 40 – Front suspension
- 1 Front axle - Overview
- 2 Repairing front axle
- 3 Repairing front suspension strut
- 4 Repairing wheel bearing
- 5 Drive shafts with inner CV joint
- 6 Drive shafts with inner tripod joint
- 42 – Rear suspension
- 1 Rear axle
- 2 Repairing rear axle
- 3 Repairing wheel bearing
- 44 – Wheels, tyres, vehicle geometry
- 1 Chassis - Specified values of steering geometry
- 2 Axle alignment
- 48 – Steering
- 1 Steering wheel
- 2 Steering column
- 3 Removing and installing steering column
- 4 Steering lock
- 5 Electro/mechanical power steering
Body Work
- 50 – Body - front
- 1 Front body
- 55 – Bonnet, rear lid
- 1 Front flap
- 2 Tailgate
- 3 Fuel tank lid unit
- 4 Removing and installing fuel tank lid unit (Spacebook)
- 57 – Front doors, door components, central locking
- 1 Front door
- 2 Door internal parts
- 3 Central locking
- 58 – Rear doors, door components
- 1 Rear door
- 2 Door internal parts
- 60 – Sunroof
- 1 Panoramic roof
- 2 Removing and installing roof roller
- 3 Materials
- 63 – Bumpers
- 1 Front bumper
- 2 Rear bumper
- 3 Rear bumper (Spacebook)
- 4 Cutting out the openings for the parking aid sensors (drill)
- 64 – Glazing
- 1 Glued windows
- 66 – Exterior equipment
- 1 Wheelhouse liner
- 2 Exterior mirrors
- 3 Strips and trims
- 4 Rear spoiler
- 5 Letterings
- 68 – Interior equipment
- 1 Interior rear-view mirror
- 2 Covers, storage areas and trim panels
- 3 Recessed handles
- 69 – Passenger protection
- 1 Seat belts
- 2 Inspect seat belts
- 3 Airbag
- 70 – Trim, insulation
- 1 Dash panel
- 2 Door and side trim panels
- 3 Trim panels of pillars
- 4 Tailgate trim panel
- 5 Luggage compartment trim panels
- 6 Removing and installing side luggage compartment trim panel
- 7 Moulded headliner
- 72 – Seat frames
- 1 Front seats
- 2 Rear seats
- 3 Removing and installing backrests
- 74 – Seat - padding, covers
- 1 Covers and upholstery of the front seats
- 2 Rear covers and seat upholstery
Brake System
- 00 – Technical data
- 1 Safety instructions
- 2 Identification
- 3 Technical data
- 4 Brake inspection
- 45 – Anti-lock brake system
- 1 General points
- 2 Installation location overview
- 3 Control unit and hydraulic unit
- 4 Sensors
- 46 – Brakes - mechanism
- 1 Front brakes
- 2 Rear brakes
- 3 Handbrake
- 4 Brake pedal
- 47 – Brakes - hydraulics
- 1 Front brake calipers
- 2 Rear brake caliper
- 3 Brake servo unit and master brake cylinder
- 4 Vacuum system
- 5 Brake lines
- 6 Hydraulic system
Electrical System - General Notes
- 27 – Starter, current supply, CCS
- 1 Battery
- 2 Checking the battery
- 3 Charge battery
- 4 Cruise control system (CCS)
- 92 – Windscreen wash/wipe system
- 1 Repairing washer fluid level pipes
- 2 Washer fluid lines
- 94 – Lights, bulbs, switches - exterior
- 1 Gas discharge lamps
- 96 – Lights, bulbs, switches - interior
- 1 12V power sockets, cigarette lighter
- 97 – Wiring
- 1 Vehicle diagnosis, measurement and information systems
- 2 Wiring loom repair
- 3 Repairing socket housings and connectors
- 4 Unlocking and disassembling socket housings
- 5 Repairing optical fibres
- 6 Contact surface cleaning set -VAS 6410-
- 7 Replace the lambda probe
Electrical System
- 00 – Technical data
- 1 Safety instructions
- 2 Repair instructions
- 3 Battery
- 27 – Starter, current supply, CCS
- 1 Battery
- 2 Jump start point
- 3 Starter
- 4 Alternator
- 5 start-stop system
- 6 Front Assistant
- 90 – Gauges, instruments
- 1 Dash panel insert
- 2 Cruise control system (CCS)
- 91 – Radio, telephone, navigation
- 1 Radio - installed up to CW 21.2015
- 2 Amundsen+ navigation system - installed up to CW 21.2015
- 3 Infotainment system - installed as of CW 22.2015
- 4 Replacing aerials, aerial modules and aerial cables
- 5 Telephone system
- 6 Multi-functional steering wheel
- 7 Multimedia socket MEDIA-IN
- 8 Loudspeaker arrangement
- 9 SmartLink system
- 10 SmartGate system
- 11 Mobile services online
- 92 – Windscreen wash/wipe system
- 1 Windscreen washer system
- 2 Windscreen wiper and washer system
- 3 Rear window wiper and washer system
- 4 Headlamp cleaning system
- 94 – Lights, bulbs, switches - exterior
- 1 Headlights – halogen headlights
- 2 Headlights with Xenon discharge lamps
- 3 Side turn signal in the wing
- 4 Lights in the exterior mirror
- 5 Tail lights
- 6 Registration number lighting
- 7 Additional brake light
- 8 Fog lights, fog lights with “Corner” function and daylight driving light
- 9 Entry and start authorisation
- 10 Switch unit on the steering column
- 11 Parking aid
- 12 Rear view camera
- 96 – Lights, bulbs, switches - interior
- 1 Interior lights and warning light for front passenger airbag deactivation
- 2 Switches on the dash panel, in the centre console, in the doors and in the roof cover
- 3 Horn
- 4 Anti-theft warning system
- 5 12V power sockets, cigarette lighter
- 6 Immobiliser
- 97 – Wiring
- 1 Fuse holder and relay carrier
- 2 Control units
- 3 Vehicle diagnosis, testing and information systems
- 4 Wiring harness and plug repair
- 5 Use contact surface cleaning set -VAS 6410-
Fitting Locations
Gearbox 0AM-DSG
- 00 – Technical data
- 1 Identification
- 2 Safety instructions
- 3 Repair instructions
- 4 Technical data
- 5 Overview of Transmission System
- 6 Electrical components
- 30 – Clutch
- 1 Clutch operation
- 2 Clutch
- 34 – Controls, housing
- 1 Mechatronics for double clutch gearbox -J743-
- 2 Shift mechanism
- 3 Removing and installing the gearbox
- 4 Transport the gearbox and secure to the assembly support
- 5 Change gearbox oil
- 35 – Gears, shafts
- 1 Pinions and shafts
- 39 – Final drive - differential
- 1 Replace gasket rings for rigid shafts and flange shafts
Gearbox 02R
- 00 – Technical data
- 1 Identification of the gearbox
- 2 Technical data
- 3 Overview of Transmission System
- 4 General repair instructions
- 30 – Clutch
- 1 Clutch control
- 2 Repairing the clutch release mechanism
- 3 Repairing clutch
- 34 – Controls, housing
- 1 Shift mechanism
- 2 Removing and installing the gearbox
- 3 Check gear oil level
- 4 Disassembling and assembling the gearbox
- 5 Repairing gearbox housing and clutch housing
- 6 Repairing the gearshift mechanism on the gearbox side
- 7 Disassembling and assembling the gearshift forks
- 35 – Gears, shafts
- 1 Drive shaft
- 2 Output shaft
- 3 Reverse shaft
- 39 – Final drive - differential
- 1 Replacing the flange shaft gasket rings (gearbox assembled)
- 2 Differential gear
- 3 Setting overview
Gearbox 02T
- 00 – Technical data
- 1 Identification of the gearbox
- 2 Overview of Transmission System
- 3 General repair instructions
- 30 – Clutch
- 1 Clutch control
- 2 Repairing the clutch release mechanism
- 3 Repairing clutch
- 34 – Controls, housing
- 1 Shift mechanism
- 2 Removing and installing the gearbox
- 3 Inspect the gear oil level in the gearbox
- 4 Disassembling and assembling the gearbox
- 5 Repairing gearbox housing and clutch housing
- 6 Repairing shift mechanism
- 7 Disassembling and assembling the gearshift forks
- 35 – Gears, shafts
- 1 Drive shaft
- 2 Output shaft
- 39 – Final drive - differential
- 1 Replacing the flange shaft gasket rings (gearbox assembled)
- 2 Differential gear
Gearbox 09G
- 00 – Technical data
- 1 Identification of the gearbox
- 2 Information and repair instructions for the automatic gearbox 09G
- 32 – Torque converter
- 1 Torque converter
- 37 – Controls, housing
- 1 Electric and electronic components, fitting locations of the automatic gearbox
- 2 Repairing shift mechanism
- 3 Removing and installing the gearbox
- 4 ATF
- 5 ATF coolant circuit
- 38 – Gears, control
- 1 Removing and installing oil pan, oil filter, slide valve body and internal wiring looms
- 2 Removing, installing and setting multi-function switch -F125-
- 39 – Final drive - differential
- 1 Replace the flange shaft gasket rings
- 2 Replacing the gasket ring for the gearshift shaft
Maintenance
- 1 General points
- 1.1 Vehicle identification number
- 1.2 Type plate
- 1.3 Vehicle data sticker
- 1.4 Storage of ŠKODA new vehicles
- 1.5 Vehicle handover from stock
- 1.6 Additional customer information regarding inspection and maintenance
- 1.7 Determine the age of the vehicle
- 1.8 Checking the vehicle log book
- 2 Inspections
- 2.1 Pre-Delivery Inspection -PDI- (Export)
- 2.2 Pre-sales Inspection - domestic (Czech Republic)
- 2.3 Delivery Inspection (Export)
- 2.4 Inspection
- 2.5 Oil change service
- 2.6 Country allocation due to fuel quality, dust content and temperature
- 2.7 service intervals
- 2.8 Service tables with variations for the individual markets up to MY 2016
- 3 Engines
- 3.1 Engine overview
- 3.2 Engine fitted
- 3.3 Visual inspection of engine and parts in the engine compartment for leaks and damage
- 3.4 Replace engine oil filter
- 3.5 Replacing toothed belt for camshaft drive and tensioning pulley
- 3.6 Replacing the V-ribbed belt
- 3.7 Replacing toothed belt for coolant pump
- 3.8 Inspect toothed belt for camshaft drive and coolant pump drive for wear and condition
- 3.9 Inspecting engine oil level
- 3.10 Drain off engine oil and top up
- 3.11 Cooling system: check
- 3.12 V-ribbed belt: check condition
- 3.13 Routing of V-ribbed belt
- 3.14 Replace spark plugs
- 3.15 Replace air filter element
- 3.16 Replacing the fuel filter (diesel engines)
- 3.17 Replace fuel filter - petrol engines
- 3.18 Checking particle filter
- 3.19 Multipurpose additive for petrol engines
- 3.20 Multi-purpose additive for diesel engines
- 4 Gearbox
- 4.1 Check final drive and joint boots for leaks and damage
- 4.2 6-speed automatic gearbox 09G: check ATF level and quality, refill or replace ATF
- 5 Chassis
- 5.1 Inspecting thickness of front and rear brake pads/linings
- 5.2 Clean rear drum brake (noises, glue brake pad)
- 5.3 Inspecting brake system for leaks and damage
- 5.4 Change brake fluid
- 5.5 Brake fluid level: check.
- 5.6 Front and rear axles: check
- 5.7 Tyres: check
- 5.8 Tightening wheel bolts to specific torque
- 5.9 Transport lock: remove the front axle locking components
- 5.10 Breakdown kit: check
- 5.11 Tyre pressure monitoring indicator: calibration
- 6 Electrical System
- 6.1 Electric consumers: check they are functioning
- 6.2 Front and rear exterior lighting: check
- 6.3 Interior lights: check
- 6.4 Checking battery
- 6.5 Checking proper operation of infotainment radio/navigation
- 6.6 Setting clock
- 6.7 Connect diagnostic unit
- 6.8 Adapt language variants to driver's instructions
- 6.9 Climatronic: set the temperature to 22 °C
- 6.10 Resetting service interval display (SID)
- 6.11 Changing the code of the service intervals
- 6.12 Inspecting the headlight beam setting
- 6.13 Checking the operation of the fog lights with the “Corner” function (static cornering light)
- 6.14 Checking the fog lights
- 6.15 Replacing the own power supply of the alarm system
- 6.16 Switch off battery transport mode
- 6.17 Time-delayed locking mechanism after closing the tailgate - activate/deactivate
- 6.18 Replace OCU control unit (control unit for emergency call module and communication unit -J949-)
- 6.19 ERA Glonass: check that the emergency call system is ready
- 6.20 ERA Glonass: run system test
- 6.21 Škoda Connect services
- 7 Body
- 7.1 Airbag: check for proper operation
- 7.2 Front passenger airbag: check “ON/OFF” is working and switch to “ON”
- 7.3 Inspecting underbody protection for damage
- 7.4 Checking body paintwork and underbody protection for damage (before sale)
- 7.5 Check for corrosion
- 7.6 Inspecting plenum chamber and water drain openings for dirt, cleaning if necessary
- 7.7 Windscreen wash/wipe system: check
- 7.8 Door locks, locking buttons and child lock: check functioning correctly
- 7.9 Replacing the dust and odour filter element
- 7.10 Affix vehicle data sticker
- 7.11 Stick the sticker Škoda Assistance
- 7.12 Inspect original trailer coupling device
- 7.13 Front flap lock: lubricate
- 7.14 Attaching the “ŠKODA CONNECT” mirror tag
- 8 Exhaust-emission analysis
- 8.1 Exhaust-Emission Analysis on Models with Petrol Engines
- 8.2 Exhaust-Emission Analysis on Models with Diesel Engines
- 9 Miscellaneous
- 9.1 Tow starting/Towing
- 9.2 Road test
- 9.3 Raise vehicle
Paint General Information
- 00 – Technical data
- 1 Safety instructions
- 2 General Instructions
- 3 Original products
- 4 Workshop equipment
- 5 Repairing rims
Petrol Engine Fuel System
- 00 – Technical data
- 1 Denomination
- 2 Safety instructions
- 3 General points
- 4 Repair instructions
- 20 – Fuel supply system
- 1 Fuel tank
- 2 Fuel delivery unit, fuel gauge sender
- 3 Quick couplings
- 4 Fuel filter
- 5 Activated charcoal filter system
- 6 Accelerator control
- 7 Fuel pump
- 8 Wiring


ELECTRICAL WIRING DIAGRAMS

001 - Basic equipment
- 1. Basic equipment
- 2. Battery, Battery monitor control unit, Fuse holder A, Fuse holder B
- 3. Fuse holder C
- 4. Fuse holder C
- 5. Fuse holder C
- 6. Fuse holder C
- 7. Fuse holder C
- 8. Fuse holder C
- 9. Fuse holder C
- 10. Fuse holder C
- 11. Fuse holder C
- 12.
- 13.
- 14. X-contact relief relay, Terminal 15 voltage supply relay
- 15. Ignition/starter switch
- 16. Intermittent wiper switch, Rear wiper switch, Intermittent wiper regulator, Steering column combination switch, Windscreen wiper motor
- 17. Washer pump relay, Rear window wiper motor, Windscreen and rear window washer pump
- 18. Centre switch module in dash panel, Heated rear window button, Heated rear window
- 19. Front interior light, Front passenger reading light, Driver side reading light
- 20. Rear left reading light, Rear right reading light, Rear interior light
- 21. Glove compartment light switch, Electric socket, Cigarette lighter, Glove compartment light, Luggage compartment light on left
- 22. Rear lid handle release button, Rear lid lock unit, Rear lid central locking motor
- 23. Coil connector, Horn plate, Treble horn, Bass horn
- 24. Dash panel insert, Digital clock
- 25. Coolant temperature gauge, Rev. counter, Dash panel insert
- 26. Ambient temperature sensor, Multifunction indicator, Dash panel insert
- 27. Immobiliser reader coil, Buzzer and gong, Immobiliser control unit, Dash panel insert, Selector lever position display
- 28. Handbrake warning switch, Brake fluid level warning contact, Coolant shortage indicator sender, Windscreen washer fluid level sender, Dash panel insert
- 29. Bonnet contact switch, Dash panel insert
- 30. Data bus diagnostic interface, 16-pin connector
002 - Basic equipment , CXMA
- 1. Basic equipment , CXMA
- 2. Battery, Airbag control unit, Battery monitor control unit, Battery isolation igniter, Fuse holder D
- 3. Fuse holder A, Fuse holder B, Jump start connection
- 4. Fuse holder C
- 5. Fuse holder C
- 6. Fuse holder C
- 7. Fuse holder C
- 8. Fuse holder C
- 9. Fuse holder C
- 10. Fuse holder C
- 11. Fuse holder C
- 12. Fuse holder C

AND MORE....