Hyundai Crawler Excavator R210LC 220LC 7H - Service Manual - Operators - Wiring Diagrams

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HYUNDAI R210LC-7H, 220LC-7H - WORKSHOP, SERVICE, REPAIR MANUAL - OPERATORS MANUAL - WIRING DIAGRAMS

- English Service Manual, Operators Manual and Wiring Diagrams, for Hyundai Crawler Excavator R210LC 220LC 7H.
 

CONTENTS:

SERVICE MANUAL

- FOREWORD
- CONTENTS
- SECTION 1
- GENERAL
- Group 1 Safety Hints
- Group 2 Specifications
- SECTION 2
- STRUCTURE
- Group 1 Pump Device
- Group 2 Main Control Valve
- Group 3 Swing Device
- Group 4 Travel Device
- Group 5 RCV Lever
- Group 6 RCV Pedal
- SECTION 3
- HYDRAULIC SYSTEM
- Group 1 Hydraulic Circuit
- Group 2 Main Circuit
- Group 3 Pilot Circuit
- Group 4 Single Operation
- Group 5 Combined Operation
- SECTION 4
- ELECTRICAL SYSTEM
- Group 1 Component Location
- Group 2 Electrical Circuit
- Group 3 Electrical Component Specification
- Group 4 Connectors
- SECTION 5
- MECHATROMICS SYSTEM
- Group 1 Outline
- Group 2 Mode selection System
- Group 3 Travel Speed Control System
- Group 4 Automatic Warming Up Function
- Group 5 Engine Overheat Prevention Function
- Group 6 Automatic Warming Up Function
- Group 7 Self-Diagnostic System
- Group 8 Engine Control System
- Group 9 Monitoring System
- SECTION 6
- TROUBLESHOOTING
- Group 1 Before troubleshooting
- Group 2 Hydraulic and Mechanical System
- Group 3 Electrical System
- Group 4 Mechatronics System
- SECTION 7
- MAINTENANCE STANDARD
- Group 1 Operational Performance Test
- Group 2 Major Components
- Group 3 Track and Work Equipment
- SECTION 8
- DISASSEMBLY AND ASSEMBLY
- Group 1 Precaution
- Group 2 Tightening Torque
- Group 3 Pump Device
- Group 4 Main Control Valve
- Group 5 Swing Device
- Group 6 Travel Device
- Group 7 RCV Lever
- Group 8 Turning Joint
- Group 9 Boom, Arm and Bucket Cylinder
- Group 10 Undercarriage
- Group 11 Work Equipment
- SECTION 9
- COMPONENT MOUNTING TORQUE
- Group 1 Introduction guide
- Group 2 Engine system
- Group 3 Electric system
- Group 4 Hydraulic system
- Group 5 Undercarriage
- Group 6 Structure
- Group 7 Work equipment


ENGINE SERVICE MANUAL

- FOREWORD
- COMPILATION OF THIS MANUAL
- GENERAL
- General Description
-  Engin Sectional Views
-  Engine Number And Nameplate
- Specifications
-  Principal Specifications
-  Specifications Of Each Device
-  Engine Outputs Classified By Application
- Construction And Operation
-  Engine Proper
-  Inlet And Exhaust
-  Lubrication
-  Cooling
-  Fuel
-  Electrical
-  Air Compressor [Option]
-  Injection Pump Drive
- SERVICE STANDARDS
- Engine Adjustment Standards
- Service Standards
-  Engine Proper
-  Inlet And Exhaust
-  Lubrication
-  Cooling
-  Fuel
-  Electrical
-  Other Equipment
- Tightening Torque Table
-  Tightening Torque For Major Bolts And Nuts
-  Tightening Torque For General Bolts And Nuts
- Sealant, Oil And Grease
- SPECIAL TOOLS
- INSPECTION AND ADJUSTMENT OF ENGINE
- Measurement Of Compression Pressure
- Oil Pressure
- Inspection And Adjustment Of Valve Clearance
- Bleeding Of Fuel System
- Inspection And Adjustment Of Fuel Injection Start Timing
- Inspection And Adjustment Of No-Load Minimum And Maximum Speeds
- Inspection And Adjustment Of V-Belt Tension
- Troubleshooting
- REMOVAL AND INSTALLATION OF AUXILIARIES
- Preparations
-  Preliminary Inspection Of Engine
-  Cleaning Of Engine
- Removal And Installation
-  Electrical
-  Inlet And Exhaust
-  Fuel
-  Air Compressor
-  Injection Pump Drive
-  Cooling
-  Lubrication
- ENGINE PROPER
- Disassembly
-  Cylinder Head And Valve Mechanism
-  Flywheel, Timing Gear And Camshaft
-  Crankcase And Main Moving Parts
- Inspcetion And Correction
-  Valve Mechanism
-  Cylinder Head, Valve And Valve Seat Insert
-  Flywheel
-  Timing Gear
-  Camshaft
-  Crankcase And Cylinder Liner
-  Piston And Piston Ring
-  Connecting Rod
-  Crankshaft And Main Bearing
- Reassembly
-  Crankcase And Main Moving Parts
-  Flywheel, Timing Gear And Camshaft
-  Cylinder Head And Valve Mechanism
- INLET AND EXHAUST
- Inlet Manifold
- Air Cleaner
-  Disassembly And Reassembly
-  Inspection And Cleaning
-  Inspection Of Dust Indicator
- Exhaust Manifold
- LUBRICATION
- Oil Pump
-  Disassembly And Inspection
-  Reassembly
- Oil Filter
- Oil Cooler
-  Cleaning
-  Air Pressure Test
- Relief Valve
- Regulator Valve
- Check Valve
- COOLING
- Water Pump
-  Disassembly And Inspection
-  Reassembly
- Thermostat
- Radiator
-  Disassembly Of Radiator
-  Lnspection Of Radiator
- Cleaning Cooling System
- Gas Leakage Test
- FUEL
- Injection Pump General
-  A, Ad Type Injection Pump
-  Rsv Type Governor
-  Rfd Type Governor
-  Feed Pump
-  Sa, Sa-D Type Automatic Timer
-  Test And Adjustment
- Injection Nozzle
-  Disassembly
-  Cleaning And Inspection
-  Reassembly
-  Test And Adjustment
- Fuel Filter
- Water Separator
- ELECTRICAL
- Starter
-  Disassmbly
-  Inspection
-  Reassembly
-  Adjustment And Test After Assembly
- Starter Relay
- Alternator
-  Alternator Handing Precautions
-  40a Alternator
- Preheater
-  Intake Air Heater
-  Heater Relay
- OTHER EQUIPMENT
- Air Compressor
-  Disassembly
-  Inspection And Correction
-  Reassembly
- Injection Pump Drive
- Automatic Stop System
-  Stop Sloenoid
-  Solenoid Relay
- Over Heat Warning Unit
- Oil Pressure Switch


OPERATORS MANUAL

- FOREWORD
- SECTION 1
- SAFETY HINT
- Group 1 Before operating the machine
- Group 2 During operating the machine
- Group 3 During maintenance
- Group 4 Parking
- SECTION 2
- SPECIFICATIONS
- Group 1 Major components
- Group 2 Specifications
- Group 3 Working range
- Group 4 Weight
- Group 5 Lifting capacities
- Group 6 Bucket selection guide
- Group 7 Undercarriage
- Group 8 Specification for major components
- Group 9 Recommended oils
- SECTION 3
- CONTROL DEVICE
- Group 1 Cab device
- Group 2 Cluster
- Group 3 Switches
- Group 4 Levers and pedals
- Group 5 Air conditioner and heater
- Group 6 Others
- SECTION 4
- OPERATION
- Group 1 Suggestion for new machine
- Group 2 Check before starting the engine
- Group 3 Starting and stop the engine
- Group 4 Mode selection system
- Group 5 Operation of the working device
- Group 6 Traveling of the machine
- Group 7 Efficient working method
- Group 8 Operation in the special work sites
- Group 9 Normal operation of excavator
- Group 10 Attachment lowering Pattern
- Group 11 Storage
- Group 12 RCV lever operating pattern
- Group 13 Switching Hydraulic attachment circuit
- SECTION 5
- TRANSPORTATION
- Group 1 Preparation for transportation
- Group 2 Dimension and weight
- Group 3 Loading the machine
- Group 4 Fixing the machine
- Group 5 Loading and unloading by crane
- SECTION 6
- MAINTENANCE
- Group 1 Instructions
- Group 2 Tightening torque
- Group 3 Specification of fuel, coolant and lubricants
- Group 4 Maintenance check list
- Group 5 Maintenance chart
- Group 6 Service instruction
- Group 7 Electrical system
- Group 8 Air conditioner and heater
- SECTION 7
- TROUBLESHOOTING GUIDE
- Group 1 Engine
- Group 2 Electrical system
- Group 3 Others
- SECTION 8
- HYDRAULIC BREAKER
- Group 1 Selecting hydraulic breaker
- Group 2 Circuit configuration
- Group 3 Maintenance
- Group 4 Precaution while operating the breaker
- Group 5 Quick clamp
- INDEX