Dacia Supernova - Service Manual - Repair Manual

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DACIA SUPERNOVA - WORKSHOP, SERVICE, REPAIR MANUAL

- English Service Manual / Repair Manual for vehicles Dacia Supernova.

 
CONTENTS:

SERVICE MANUAL

01-Specifications
- Engine - Clutch - Gearbox
- Vehicle identification
02-Lifting
- Mobile jack - Protection route
- Elevator positioned under the carriage body
03-Towing
- All types
04-Lubricants Consumables
- Condition
05-Draining - Filling
- Engine
- Gearbox
07-Values And Settings
- Dimensions
- Capacity - Qualities
- Driving belts tightening and accesories
- Distribution belt tension
- Cylinder head tightening
- Wheeles and tyres
- Brakes
- Dimensions under carriage body
- Checking values of the front axle angles
- Checking values of the rear axle angles
10-Engine And Lower Engine Units
- Ingredients
- Motor-propelling group
- Separation - Dismantling
- Characteristics
11-Engine And Lower Engine Units
- Characteristics
10-Engine And Lower Engine Units
- Characteristics
- Recovery engine
- Lowervcrankase
- Oil pump
- Tightening moments
11-Upper And Front Engine Units
- Distribution belt
- Cylinder head fitting
12-Fuel Mixture
- Characteristics
- Clapper body
- Intake colector
- Exhaust collector
13-Pump Supply
- Breaking fuel supply
- Injection pump
- Petrol filter
- Pupm flow
- Supply pressure
14-Anti-Pollution
- Petrol vapours-aspiration
16-Starting And Charging
- Alternator
- Starter
17-Ignition And Injection
- Ignition system
- Sparking plugs
- Peculiarities
- Placing of elements
- Idling regime adjustment
- Adjustment of the fuel mixture enriching
- Enriching adaptive correction
- Diagnosing-Introduction
- Diagnosing-Interpreting the defects
- Diagnosing-Interpreting the states
- Diagnosing-breakdown localization algorithm
19-Cooling - Exhaust - Fuel Tank
- Characteristics
- Filling and draining
- Control
- The schema
- Radiator dismounting and remounting
- Cooling fan replacement for vehicles with air conditioning
- Cooling fan diagnostic for vehicles with air conditioning
- Resistance cooling fan replacement for vehicles with air conditioning
- Cooling fan replacement for vehicles without air conditioning
- Cooling fan diagnostic for vehicles with air conditioning
- Water pump
- Dismounting - remounting exhaust
- Emptyng of tank
- Tank fuel description
- Tank fuel
- Electric petrol pump
20-Clutch
- Identification
- Diagnostic
- Clutch disc mechanism
21-Manual Gearbox
- Sections
- Identification
- Tightening moments
- Ratios
- Capacity, lubricants
- Particularities
- Ingredients
- Parts of systematic replacement
- Special tools
- Gearbox dismounting
29-Drive Shafts
- Front transversal transmission
- Bellows - Bearing assembly to the gearbox
- Bellows to wheel
- Bellows to gearbox
- Bellows to wheel
30-General
- General principle schedule of the brake circuit
- Tightening moments
- Composition and dimensions of the main braking system elements
- Braking system diagnostic
- Brake connections and sewerage
- Brake fluid
- Braking circuit purging
- The influence of the front axle angles on the road behaivior (vehicle comportment) and on tyres wear
- Preliminary checking
- Checking of the front axle adjustment
31-Front Bearing Elements
- Characteristics
- Suspension arm
- Elastic bushings of suspension arm
- Suspension ball joint
- Brake gaskets
- Brake caliper
- Brake disk
- Steering knuckle
- Steering knuckle bearing
- Front suspension
- Shock absorber, Sprint
- Spring assembly shock absorber
- Anti-roll bar
33-Rear Bearing Elements
- Characteristics
- Rear axle
- Rear suspension
- Shock absorber
- Spring
- Brake drum
- Brake cylinder
- Brake shoes
- Bearing (25 x 52 x 37)
35-Wheels And Tyres
- Characteristics
- Wheels balancing
36-Steering Assembly
- Axial ball joint
- Steering box
- Pusher
- Noise absorber bearing
- Bellows
- Deformable lower shaft
- Steering weel position adjustment
37-Mechanical Elements Controls
- Brake pump
- Servobrake
- Air filter - servobrake retainer valve
- Handbrake adjustment
- Handbrake control lever
- Handbrake secondary cable
- Brake flexible hoses
- Brake pressure controller
- Clutch hydraulic control
- The gear control
- Pedals support
- Acceleration pedal
- Acceleration control cable
o    MR-524-SUPERNOVA-2
40-General
- Designation of parts (blow-up)
- Openings clearance
- Repairing general conditions
- Welding types and parameters
- Collision diagnosis
- Carriage body checking/ Straightening bench CELETE type
41-Lower Structure
- Front longitudinal girder assembly
- Rear longitudinal girder
42-Upper Front Structure
- Front wing
- Carriage body front part
- Front wing lining
- Radiator upper cross bar
- Headlamp support
- Aeration grill
43-Upper Side Structure
- Front pillar lining
- Front pillar
- Middle pillar
44-Rear Upper Structure
- Side panel
- Inner rear wheel passage
- Rear panel
45-Top Of Body
- Roof
47-Lateral Openings
- Front/Rear door
48-Non Side Oppening Elements
- Front bonnet
- Hatchback
51-Side Oppening Elements Mechanisms
- Lock and front door lock cylinder
- Lock and rear door lock cylinder
- Window and front door wondow regulator (with cable)
- Window and rear door wondow regulator (with cable)
52-Non Side Oppening Elements Mechanisms
- The composition of the front hood locking system
- Front hood locking system
- Hatchback locking system
- Hatchback balancing device
54-Windows
- Windscreen and hatchback glass
- Hatchback glass replacement
55-External Protections
- Front bumper
- Rear bumper
56-External Accessoires
- Outside accesories
- Aileron
o    MR-524-SUPERNOVA-3
57-Lower Internal Accessories
- Dashboard
- Dashboard upper part
- Central console
- Documents compartment
- Steering wheel axle half-cases
- Inside rear view mirror
- Sun visors
- Turning handles
- Handbrake case
59-Safety Elements
- Front safety belts
- Rear safety belts
61-Heating
- Climate control assembly
- Housing manifold
- Heating radiator
- Climate control blower
- Diagnosis
62-Air Conditioning
- Generalities
- AC unit operating diagram
- Evaporator
- Compressor
- Condenser
- Pressure controller
- Dryer filter tank
- Unit piping
- Climate control unit
- Diagnosis
65-Sealing Opening Elements
- Carriage body sealing
66-Sealing Windows And Screens
- Glasses sealing
- Inside wipers
- Outside wipers
71-Internal Body Trim
- Carriage body coverings
- Front door threshold covering
- Upper front pillar covering
- Rear door threshold covering
- Middle pillar covering
- Rear passage covering
- Rear wheel passage covering
- Middle pillar lower covering
- Rear side panel covering
- Roof gasket
- Carpets
- Cowl panel noise absorbent
72-Side Opening Elements Trim
- Front door panel
- Rear door panel
74-Back Seat Tables And Parcel Shelves
- Upper back panel replacement
75-Front Seats Frames And Runners
- Front seats
- Front seat slides guides
- Front seat armature
76-Rear Seats Frames And Runners
- Rear bench
- Bench seats
77-Front Seat Trim
- Seats upholstery dismounting
- Back rest upholstery dismounting
78-Rear Seat Trim
- Seats upholstery dismounting
- Back rest upholstery dismounting
80-Battery - Front Headlights
- Battery
- Headlamp assembly
- Fog lamps
- Bulbs replacement
- Headlamps adjustment
81-Rear And Interior Lighting
- Bulbs replacement
- Bulbs
- Diagnostic
- Cockpit fuse box
82a-Horn - Engine Immobiliser
- Generalities
- Key head replacement
- E.C.U. decoder replacement
- Antistarting bushing replacement
- RF remote control for blocking/unlocking the doors
- Electric control unit injection replacement
- Procedures
- Diagnostic
82b-Horn - Engine Immobiliser
- Generalities
- System functionning
- The pin code
- The system's memory
- Functional checking of the system
- Table 1
- Table 2
- Table 3
- Dismounting - remounting of the antiintrusion UCE
- Sirene dismounting - remounting
- Dismounting - remounting of the hood contact
- Volume sensor dismounting - remounting
83-Instrument Panel
- Instrument panel (until 01.06.2001)
- Connectors (until 01.06.2001)
- Instrument panel (after 01.06.2001)
- Connectors (until 01.06.2001)
- Instrument panel replacement
- Dismounting/remounting speedometer cable (flexible shaft)
- Diagnostic
- Fuel level transmitter
84-Controls - Signalling
- Anti theft mechanism
- Under wheel control module
- Fog lamps switch
- Rear windows defrosting switch (impulsional type)
- Hazard switch
- Doors closing switch
- AC starting buton
85-Windscreen Wipers
- Windscreen wiper mechanism
- Diagnostic
86-Radio
- General
- Connectors
87-Electrical Assisance Equipement
- Windscreen washing
89a-Electrical Diagrams 1
- Generalites
- Functional diagrams list
- Electric components index
- Couplings list. Mass index
- Location of electric coupling on the vehicle. Mass attachments on the vehicle
- Location of electric coupling on the vehicle
- Cockpit fuse box
- Fuse box from engine compartment
- Wires functions index in connectors and couplings
- Connectors and connections wires function
- Wires functions explanation
89b-Electrical Diagrams 2
- Functional diagrams list
- Electric components index
- Couplings list. Mass index
- Location of electric coupling on the vehicle Mass attachments on the vehicle
- Location of electric coupling on the vehicle
- Cockpit fuse box
- Fuse box from engine compartment
- Wires functions index in connectors and couplings
- Connectors and connections wires function
- Wires functions explanation
89c-Electrical Diagrams 3
- Functional diagrams list
- Electric components index
- Couplings list. Mass index
- Location of electric coupling on the vehicle. Mass attachments on the vehicle
- Location of electric coupling on the vehicle
- Cockpit fuse box
- Fuse box from engine compartment
- Wires functions index in connectors and couplings
- Connectors and connections wires function
- Wires functions explanation
89d-Electrical Diagrams 4
- Generalites
- Functional diagrams list
- Electric components index
- Couplings list. Mass index
- Location of electric coupling on the vehicle. Mass attachments on the vehicle
- Location of electric coupling on the vehicle
- Cockpit fuse box
- Fuse box from engine compartment
- Wires functions index in connectors and couplings
- Connectors and connections wires function
- Wires functions explanation



APPENDIX

Mr400
- 04f-Bodywork Products And Mountings
- 05b-Equipment And Tools
- 40a-General Information
- 40b-Electrical Resistance Welded Connections
- 40c-Gas Metal Arc Welded Connections
- 40d-Laser Welded Connections
- 40e-Partial Replacement Connections
- 40f-Bonded Connections
- 40g-Riveted Connections
- 40h-Bolted Connections
- 40j-Protective Devices
- 47a-Side Opening Elements
- 48a-Non-Side Opening Elements
Mrairbagceintures(1)
- 88-Wiring
Mrairbagceintures(2)
- 88-Wiring
Mrairbagclio
- 88-Wiring
Mrairbagmaster
- 88-Wiring
Mrairbagssrp
- Contents
- 88-Wiring
Mraircond
- 62-Air Conditioning
Mrautoradiocode2x6w
- 86-Radio
Mrautoradiocode4x6w
- 86-General
- 86-Description
- 86-Operation
- 86-Connections
- 86-Fault-Finding
- 86-Fault-Finding Sheet
- 86-Technical Specifications
- 86-Description Of The Components
- 86-Description Of Components
Mrbvha
- 21-Specifications
- 21-Complete Overhaul
- 21-Mechanism Casing
- 21-Differential
- 21-Reassembly - Adjustment
- 21-Specifications
- 21-Complete Overhaul
- 21-Reassembly - Adjustment
- 21-Complete Overhaul
Mrbvjbjc
- 21-Manual Gearbox
Mrbvjc7
- Contents
- 21-Manual Gearbox
Mrbvnenlno
- 21-Manual Gear Box
Mrbvng
- 21-Specifications
- 21-Manual Gearbox
Mrbvpf1
- 21-Manual Gearbox
Mrbvs5
- 21-Specification
- 21-Separating The Casings
- 21-Output Shaft
- 21-Intermediate Shaft
- 21-Selector Forks
- 21-Reverse Gear And Shaft
- 21-Control Shaft Casing
- 21-Reassembling
- 21-Power Take-Off
- 21-Power Take-Off (Pto)
- 21-Special Tools
- 21-List Of Components
- 21-Exploded Views
Mrbvun
- 21-Specifications
- 21-Separating The Housings
- 21-Primary Shaft
- 21-Secondary Shaft
- 21-Reverse Shaft
- 21-Differential
- 21-Differential Seals
- 21-Gear Shift Control (Internal)
- 21-Rear Housing
- 21-Clutch Housing (Un5)
- 21-Speedometer Drive (Un1 013)
- 21-List Of Parts On Exploded Views
Mrbvun7
- 21-Manual Gearbox
Mrcarbs
- 06-Solex Carburettors
- 12-Solex Carburettors
Mrcarbswz
- 12-Carburettor
Mrcarbw
- 06-Weber Carburettors
- 12-Weber Carburettors
Mrcarbz
- 06-Zenith Carburettors
- 12-Zenith Carburettors
Mrchainecodee(1)
- 86-Radio
Mrelectronic1
- 86-Description
- 86-Principle Of Operation
- 86-Fault Finding
- 86-Instrument Panel
- 86-Voice Synthesizer
- 86-Distance Recording Module
- 86-Accessories Plate
- 86-Bulbs Incident Box (Defil)
- 86-Top Speed Regulator
- 86-Radio
- 86-Radio Fault Finding
- 86-Audio Set
- 86-Control Panel
- 86-Steering Column Remote Control Unit
- 86-Radio Fault Finding Sheet
Mrinjdiesel
- 13-Specifiations
- 13-Injection Pump
- 13-Cold Starting System
- 13-Boost Pressure Corrector
- 13-Gas Flow Circulation Diagram
- 13-Injection Equipment
- 13-Specifications
- 13-Injection Pump
- 13-Cold Starting System
- 13-Injection Equipment
- 13-Specifications
- 13-Injection Pump
- 13-Injection Equipment
- 13-Specifications
- 13-Injection Pump
- 13-Injection Equipment
- 13-Specifications
- 13-Injection Pump
- 13-Injector Pump
- 13-Engine Shut-Off Solenoid
- 13-Injectors
- 13-Fuel System
- 13-Fault Finding
- 13-Essential Special Tools
Mrinjk
- 17-K Injection
- 17-General
- 17-Description - Operation
- 17-Vacuum Advance Correction
- 17-Idling Adjustment Operating Diagram
- 17-Removing - Refitting
- 17-Checking - Adjusting
- 17-Fault Finding
- 17-Essential Spacial Tools
Mrinjmonopointbendix
- 12-Fuel Mixture
- 13-Fuel System
- 14-Anti-Pollution
- 17-Injection
Mrinjmonopointbosch
- 06-Tooling
- 12-Fuel Mixture
- 13-Fuel System
- 17-Injection
Mrinjr
- 06-Tooling
- 12-Carburated Mixture
- 13-Fuel Supply
- 13-Fuel System
- 17-Injection System
Mrmotc(E)
- 10-Engine Assembly
Mrmotd(E)
- 10-Engine And Engine Peripherals
Mrmote(E)
- 10-Engine And Peripherals
Mrmotf(D)
- 10-Engine Assembly
- 11-Front Of Engine
Mrmotf(E)
- 10-Complete Engine
Mrmotf5r
- Contents
- 10-Engine And Peripherals
Mrmotf9q
- 10-Engine And Peripherals
Mrmotg(D)
- 10-Engine Assembly
- 10-Engine And Engine Peripherals
Mrmotj(E)
- 10-Engine Assembly
- 10-Engine Assembly And Lower Engine Units
- 10-Cylinder Head
- 10-Engine Assembly And Lower Engine Units
Mrmotj8s
- Contents
- 10-Engine And Peripherals
Mrmotjf(E)
- 10-Specifications
- 10-Removing - Refitting
- 10-Oil Consumption
- 10-Aluminium Sump
- 11-Drive Belts
- 11-Belt Tension
- 12-Carburettors
- 12-Idling Speeds
- 12-Carburettors
- 12-L48, L482 With Power Steering
- 13-Air Filter
- 14-Oil Vapour Reintake System
- 17-Type "R" Injection
- 17-Throttle Casing
- 17-Checking And Adjustment
- 17-Circuit Diagram (Functional)
- 17-Computer Unit
- 19-Cooling System
- 19-Sub-Frame
- 19-Exhaust System
- 19-Fuel Pump
- 19-Fuel Tank
- 20-Specifications
- 20-Clutch Unit - Disc
- 20-Clutch Shaft Seal
- 20-Release Bearing
- 20-Withdrawal Fork
- 20-Cable
- 20-Specifications
- 20-Gearbox
- 20-5th Speed Assembly On The Vehicle
- 20-External Gear Shift Control
- 20-Gearbox
- 20-5th Speed Assembly On The Vehicle
- 20-External Gear Shift Control
- 36-L48, L482 With Power Steering
Mrmotl(E)
- 10-Engine And Peripherals
Mrmotn(E)
- 10-Engine And Peripherals
Mrmots(D)
- 10-Engine Assembly
Mrmots9
- Contents
- 10-Engine And Peripherals
Mrmotz(E)
- 10-Engine Assembly
- 10-Engine And Peripherals
Mrordidebord
- 83-Intrument Panel
Mrpontot
- 26-Rear Axle
Mrpontsd1
- Contents
- 26-Final Drive
Mrradblaupunkt4x6w
- 86-Radio
Mrradiosatalpinehifi
- 86-Radio
Mrradiosatblaupunkt2000
- 86-Radio
Mrradiosatphilips4000
- 86-Radio
Mrradiosatphilips600010
- 86-Radio
Mrradiosatphilips6000cd
- 86-Radio
Mrradphilips1
- 86-Radio
Mrradphilips3
- 86-Radio
Mrradphilips4
- 86-Radio
Mrradpioneeri
- 86-Radio
Mrradpioneerii
- 86-Radio
Mrradtelephonegsm
- 86-Radiotelephone
Mrtaadiag1
- 23-Automatic Transmission
Mrtaadiag2
- 23-Automatic Transmission
Mrtaadiag3
- 23-Automatic Transmission
Mrtam
- 23-Automatic Transmission
- 23-T.A. Mb - Ml - Mjautomatic Transmission
- 23-Automatic Transmission