Aprilia RSV4 - Repair, Service Manual and Electrical Wiring Diagrams

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APRILIA RSV4 - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAM

- English Service Manual, to Aprilia RSV4.

CONTENTS:

CHARACTERISTICS
 
- Rules
- Safety rules
- Maintenance rules
- Running-in
- Vehicle identification
- Dimensions and mass
- Engine
- Transmission
- Capacities
- Drive chain
- Electrical system
- Frame and suspensions
- Brakes
- Wheels and tyres
- Supply
- Tightening Torques
- Chassis
- Front side
- Central part
- Back side
- Engine
- Recommended products chart

SPECIAL TOOLS

MAINTENANCE
 
- Maintenance chart
- Spark plug
- Engine oil
- Check
- Replacement
- Engine oil filter
- Air filter
- Checking the valve clearance
- Front cylinder head valves
- Rear cylinder head valves
- Calibrated pad thickness

TROUBLESHOOTING
 
- The engine does not start

ELECTRICAL SYSTEM
 
- Components arrangement
- Electrical system installation
- Front side
- Central part
- Back side
- General wiring diagram
- Checks and inspections
- Immobiliser
- System components
- Dashboard
- Installing a new instrument panel
- Diagnosis
- Service warning light reset
- Start-up system check
- level indicators
- Fuses
- Control unit
- Battery
- Speed sensor
- Variable geometry intake
- Engine rpm sensor
- Twistgrip position sensor
- Intake pressure sensor
- Engine temperature sensor
- Air temperature sensor
- Lambda sensor
- Injector
- Fuel pump
- Coil
- Throttle body
- Engine oil pressure sensor
- Neutral sensor
- Clutch lever sensor
- Side stand sensor
- Bank angle sensor
- Electric fan circuit
- SAS valve actuator
- RUN/STOP switch
- Butterfly valve in exhaust
- Connectors
- ECU
- Dashboard
- Can line

ENGINE FROM VEHICLE
 
- Vehicle preparation
- Removing the engine from the vehicle
- Installing the engine to the vehicle

ENGINE
 
- Gearbox
- Diagram
- Removing the gearbox
- Gearbox shafts
- Disassembling the gearbox
- Checking the primary shaft
- Checking the secondary shaft
- Checking the desmodromic drum
- Checking the forks
- Assembling the gearbox
- Gear selector
- Removing the gear selector
- Checking the gear selector
- Reassembling the gear selector
- Starter motor
- Removing the starter motor
- Removing the idle gear
- Start-up system check
- Generator side
- Removing the flywheel cover
- Magneto flywheel removal
- Inspecting the cover components
- Installing the flywheel
- Flywheel cover installation
- Clutch side
- Removing the clutch cover
- Disassembling the clutch
- Checking the clutch plates
- Checking the clutch housing
- Checking the pusher plate
- Checking the clutch hub
- Checking the springs
- Assembling the clutch
- Installing the clutch cover
- Heads
- Head cover removal
- Front head
- Removing camshafts
- Inspecting camshafts
- Installing camshafts
- Front head removal
- Front head check
- Front head fitting
- Rear head
- Removing camshafts
- Inspecting camshafts
- Installing camshafts
- Rear head removal
- Rear head check
- Rear head fitting
- Valves
- Valve removal
- Valve check
- Valve installation
- Crankcase
- Balancing countershaft removal
- Balancing countershaft fitting
- Main transmission gear removal
- Installing the primary drive gear
- Preparation
- Crankcase opening
- Removing connecting rods - pistons
- Crankshaft removal
- Bushing removal
- Crankshaft check
- Balancing countershaft check
- Connecting rod check
- Inspecting pistons
- Selecting connecting rods
- Bushing selection
- Bushing fitting
- Crankshaft fitting
- Installing connecting rods - pistons
- Crankcase closing
- Thermal group
- Lubrication
- Oil pump
- Removing
- Installing
- Removing the oil sump
- Blow-by
- SAS valve
- Diagram
- Inspecting the one-way valve

POWER SUPPLY

- Fuel pump
- Removing
- Injection
- Diagram
- Ride by Wire
- Removing the injector
- Removing the throttle body
- Checking the throttle body
- Installing the throttle body
- Stepper motor
- Variable geometry intake
- Cylinders synchronisation

SUSPENSIONS

- Front
- Removing the front wheel
- Checking the front wheel
- Handlebar
- Front fork
- Diagram
- Adjustment
- Removing the fork legs
- Draining oil
- Disassembling the fork
- Checking the components
- Reassembling the fork
- Filling oil
- Steering damper
- Adjusting
- Removing
- Steering bearing
- Adjusting play
- Disassembling
- Assembling
- Rear
- Removing the rear wheel
- Checking the rear wheel
- Shock absorbers
- Adjusting
- Removing
- Linkages
- Removing

CHASSIS

- Swinging arm
- Removing
- Checking
- Installing
- Drive chain
- Adjusting
- Chain sliders
- Stand
- Side stand
- Exhaust
- Removing the tail pipe
- Removing the catalytic converter
- Removing the exhaust manifold
- Butterfly valve in exhaust
- Engine oil cooler
- Removing

BRAKING SYSTEM

- Rear brake calliper
- Front brake calliper
- Rear brake disc
- Removal
- Disc Inspection
- Front brake disc
- Removal
- Disc Inspection
- Front brake pads
- Removal
- Installing
- Rear brake pads
- Removal
- Installing
- Bleeding the braking system
- Front
- Rear
- Front brake pump
- Rear brake pump

COOLING SYSTEM

- Circuit diagram
- Electric fan
- Coolant replacement
- Water pump - overhaul

- Removing the radiator

BODYWORK

- Driving mirrors
- Instrument panel
- Headlight fairing
- Side fairings
- Fairing mounting panels
- Air box
- Rear mudguard
- Lower cowl
- Fuel tank
- Front mudguard
- Instrument cluster support
- Radiator cover
- Side air deflectors

PRE-DELIVERY

- Aesthetic inspection
- Tightening torques inspection
- Electrical system
- Levels check
- Road test
- Static test
- Functional inspection
- Specific operations for the vehicle