Yamaha SZR660 - Service Repair Manual - Wiring Diagrams

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YAMAHA SZR660 - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS

- English Service Manual / Repair Manual and Wiring Diagrams, for motorcycles Yamaha SZR660.

 
CONTENTS:

1. General Information
- Index
- Identification of Motorcycle
- Identification Number
- Engine serial Number
- Important Information
- Preparation for Disassembly and Reassembly
- Spare Parts
- Gaskets, Oil seals and O-rings
- Lock Washers, Plates and Cotter Pins
- Bearings and Oil Seals
- Circlips
- Special Tools
2. Technical Specifications
- Index
- General Specifications
- Maintenance Specifications
- Engine
- Electric system
- Chassis
- Tightening Torques
- General Torque Specifications
- Definition of Measurement units
- Lubrication Points and Type of Lubricant
- Engine
- Chassis
- Lubrication Layout
- Cooling Layout
- Cable Routing
3. Periodic Inspection and Adjusment
- Index
- Periodic Maintenance/Lubrication Intervals
- Seat, Fuel Tank and Rear Cowling
- Removal and Installation
- Cowling
- Removal and Installation
- Engine
- Valve Clearance Adjustment
- Drive Chain Adjustment
- Idle Speed Adjustment
- Throttle Cable Free Play Adjustment
- Spark Plug Inspection
- Ignition Timing Check
- Compression Inspection
- Engine Oil Level Check
- Engine Oil Replacement
- Engine Oil Pressure Check
- Clutch Adjustment
- Air Filter Cleaning
- Suction Hose and Manifold Inspection
- Fuel Line Inspection
- Crankcase Ventilation Hose Inspection
- Exhaust System Inspection
- Checking The Coolant Level
- Changing The Coolant
- Cooling System Inspection
- Chassis
- Front Brake Adjustment
- Rear Brake Adjustment
- Brake Fluid Level Check
- Brake Pad Wear Inspection
- Brake Hosing Inspection
- Brake Circuit Bleeding
- Drive Chain Tightness Inspection and Adjustment
- Drive Chain Lubrication
- Front Fork Inspection and Adjustment
- Shock Absorber Inspection and Adjustment
- Steering Inspection
- Tyre Inspection
- Wheel Inspection
- Cable Inspection and Lubrication
- Lever and Pedal Lubrication
- Side Stand Lubrication
- Rear Swing Arm Lubrication
- Electricals
- Headlight: Lamp Replacement and Setting
- Fuse Inspection and Replacement
- Battery Insoection
4. Engine overhaul
- Index
- Engine Removal
- Cowling, Seat and Fuel Tank
- Engine Oil
- Cooling System
- Battery Cables
- Radiator
- Exhaust Pipe
- Air Cleaner Case and Carburetor
- Clutch Cable
- Drive Chain
- Engine Detachment
- Engine Diassembly
- Starter Motor and Hoses
- Cylinder Head, Cylinder and Piston
- Rotor and Starter Drivers
- Oil Filter and Water Pump
- Clutch and Balancer Gear
- Shift Lever and Oil Pump
- Crankcase (Right)
- Oil Strainer
- Balancer, Transmission and Shifter
- Crankshaft
- Rocker Arm
- Valves
- Inspection and Repair
- Cylinder Head
- Valves and Valve Guides
- Valve Housing
- Valve Spring
- Camshaft
- Rocker Arms and Rocker Arm Shaft
- Camshaft Chain, Sprocket and Chain Guide
- Camshaft Chain Guide
- Cylinder and Piston
- Piston Rings
- Piston Pin
- Crankshaft
- Balancer Drive Gear and Balancer Gear
- Electric Starter Drive
- Primary Drive
- Clutch
- Transmission and Gearbox
- Oil Pump, Water Pump and Strainer
- Oil Delivery Pipes
- Crankcase
- Bearings and Oil Seals
- Circlip and Washer
- Engine Assembly and Setting
- Valves and Rocker Arms
- Valves
- Rocker Arms
- Crankshaft
- Balancer Shaft and Transmission
- Shifter
- Balancer, Transmission and Shifter
- Oil Strainer (exploded view)
- Crankcase (exploded view)
- Shift Lever and Oil Pump
- Crankcase (Assembling)
- Oil Strainer (Assembling)
- Shift Lever and Oil Pump
- Balancer Shaft Gear
- Clutch
- Clutch and Balancer Gear
- Oil Filter and Water Pump
- Starter Gears
- Cylinder
- Cylinder Head
- Camshaft and Camshaft Chain
- Cylinder Head, Cylinder and Piston
- Pipes and Hoses
- Engine Reassembly
5. Cooling system
- Index
- Cooling system
- Radiator
- Job Instruction Chart
- Inspection
- Assembly
- Water Pump
- Job Instruction Chart
- Removal
- Inspection
- Assembly
- Thermostat
- Job Instruction Chart
- Removal
- Inspection
- Assembly
6. Carburetor
- Index
- Carburetor
- Technical Specifications/Tightening Torques/Exploded View
- Section view
- Removal
- Diassembly
- Inspection
- Assembly
- Installation
- Fuel Level Adjustment
- Fuel Pump
- Checking The Pump operation
- Removal
- Inspection
- Installation
7. Chassis
- Index
- Front Wheel
- Removal
- Inspection
- Static Balancing
- Rear Wheel
- Removal
- Inspection
- Front and Rear Brake
- Front Master Cylinder
- Front Brake Caliper
- Rear Master Cylinder
- Rear Brake Caliper
- Brake Pad Replacement
- Front Brake Caliper Disassembly
- Rear Brake Caliper Disassembly
- Front Master Cylinder Disassembly
- Rear Master Cylinder Disassembly
- Inspection and Repair
- Front Fork
- Removal
- Oil Change
- Cleaning the Dust seal
- Replacing the Seals and Bushes
- Adjustment
- Steering
- Removal
- Inspection
- Installation
- Rear Shock Absorber
- Removal
- Note on Disposal
- Inspection
- Adjustment
- Sving Arm
- Removal
- Inspection
- Drive, Chain, Sprocket and Crown
- Removal
- Inspection
8. Electricals
- Index
- Electrical Circuit Diagram
- Colour Code
- Electrical Components
- Switch Check
- Switch Connection
- Main Switch Inspection
- Light Inspection
- Blub Types
- Blub Inspection
- Ignition System
- Circuit Diagram
- Diagnostics
- Electrical Starting System
- Circuit Diagram
- Starting Circuit Functioning
- Diagnostics
- Starter Motor
- Charging System
- Circuit Diagram
- Diagnostics
- Light System
- Circuit Diagram
- Diagnostics
- Signalling System
- Circuit Diagram
- Diagnostics
- Signalling System Control
- Cooling System
- Circuit Diagram
- Diagnostics
- Electrical System Diagram
9. Troubleshooting
- Index
- Failure to Start/Difficulties in Starting
- Fuel System
- Electrical System
- Poor Engine Compression
- Poor Performance at Idle Speed
- Unsatisfactory Performance at Medium-High Speed
- Difficulties in Changing Gear
- Gear Change Impossible
- The Gear Pedal fail to move
- Disengaging Gears
- Clutch Slides or Fails to Release
- Clutch Slides
- Clutch Fails to Release
- Overheating of Engine
- Excessive Engine Cooling
- Defective Brakes
- Poor Braking
- Oil Leaks or Malfunctioning of Front Fork
- Oil Leaks
- Malfunctioning
- Unstable Steering
- Defective Functioning of Lights and Indicators
- Poor Headlight Illumination
- Frequent Burning of Blub
- The Direction Indicators Fail to Turn On
- The Direction Indicators Fail to Turn Off
- Delayed Turning on of Indicators
- Excessive Indicator Intermittence Frequency
- The Horn Fails to Work