Yamaha FZS1000 - Service Manual - Taller - Reparation - Reparaturanleitung - Officina

CLICK HERE FOR SAMPLE MANUAL

YAMAHA FZS1000 - MANUAL DE TALLER - SERVICE MANUAL


- English, French, German, Italian and Spanish Service Manual, in PDF format, to motorcycles Yamaha FZS1000


CONTENTS:


GENERAL INFORMATION
- MOTORCYCLE IDENTIFICATION
Vehicle identification number
Model code
- IMPORTANT INFORMATION
Preparation for procedures
Disassembly and disassembly
Replacement parts
Gaskets, oil seals and O-rings
Lock washers/plates and pins
Key
Bearings and oil seals
Circular staples
- VERIFICATION OF CONNECTIONS
- SPECIAL TOOLS

SPECIFICATIONS
- GENERAL SPECIFICATIONS
- ENGINE SPECIFICATIONS


- CHASSIS SPECIFICATIONS
- ELECTRIC SPECIFICATIONS
- TIGHTENING TORQUES
General tightening torques
Engine tightening torques
Chassis tightening torques
- LUBRICATION POINTS AND TYPES OF LUBRICANT
Engine
Chassis
- COOLING SYSTEM DIAGRAMS
- LUBRICATION CHART WITH ENGINE OIL
- LUBRICATION DIAGRAMS
- CABLE ROUTE

PERIODIC INSPECTIONS AND ADJUSTMENTS
- INTRODUCTION
- PERIODIC MAINTENANCE/LUBRICATION INTERVALS
- FRONT FAIRING/SADDLE/SIDE COVER/TANK
- MADE OUT OF FUEL
Front fairing
Seat, side cover and fuel tank
- ENGINE
Valve clearance adjustment
Carburetor synchronization
Engine idle speed adjustment
Throttle cable free play adjustment
Spark plug inspection
Ignition Timing Inspection
Compression pressure measurement
Engine oil level inspection
Engine oil change
Clutch cable free play adjustment
Cleaning the air filter element
Inspection of carburetor gaskets and
intake manifolds
Inspection of fuel hoses and
Fuel filter
Crankcase Breather Hose Inspection
Exhaust system inspection
Exup cables adjustment
Coolant Level Inspection
Cooling system inspection
Coolant change
- CHASSIS
Front brake adjustment
rear brake adjustment
Brake fluid level inspection
Brake pad inspection
Rear brake light switch adjustment
Inspection of brake hoses
Bleeding the brake hydraulic system
Shift pedal adjustment
Adjusting drive chain slack
Drive chain lubrication
Steering Head Inspection and Adjustment
Front fork inspection
Adjusting the front fork arms
Adjusting the rear shock absorber assembly
Tire inspection
Cable inspection and lubrication
Lubrication of levers and pedals
Side stand lubrication
Rear suspension lubrication
- ELECTRIC SYSTEMS
Battery inspection and charging
Fuse inspection
Replacing headlight bulbs
Adjusting the headlight beams
Digital clock setting

CHASSIS
- FRONT WHEEL AND BRAKE DISCS
Front wheel
Front wheel removal
Disassembly of the front wheel
Front wheel inspection
Brake disc inspection
Front wheel assembly
Front wheel installation
Front wheel static balance adjustment
- REAR WHEEL AND BRAKE DISC
rear wheel
Rear wheel removal
Rear wheel inspection
Wheel Drive Hub Inspection
Rear
Wheel Sprocket Inspection and Replacement
Rear
Brake disc inspection
Rear wheel installation
Rear wheel static balance adjustment
- FRONT AND REAR BRAKES
Front brake pads
Replacing front brake pads
Replacing rear brake pads
Front brake master cylinder
Rear brake master cylinder
Brake master cylinder disassembly
Forward
Brake master cylinder disassembly
Rear
Inspection of master cylinders
Front and rear brakes
Assembling and installing the master cylinder
Front brake

Rear brake master cylinder assembly
Front brake calipers
rear brake gauge
Disassembly of the front brake gauges
Disassembling the rear brake gauge
Inspection of the front brake gauges
and rear
Assembly and installation of the gauges
Front brake
Assembly and installation of the gauge
Rear brake
- FRONT FORK
Removing the fork arms
Lead
Disassembling the front fork arms
Inspection of front fork arms
Assembling the front fork arms
Installing the front fork arms
- HANDLEBAR

Handlebar disassembly
Handlebar inspection
Handlebar installation
- STEERING HEAD
Removal of the lower bracket
Steering head inspection
Installing the steering head
- REAR SHOCK ABSORBER ASSEMBLY
Rear shock absorber manipulation and
From the gas cylinder
Disposal of the rear shock absorber and
From the gas cylinder
Shock Absorber Assembly Removal
Rear
Shock Absorber Assembly Inspection
Rear
Installing the shock absorber assembly
Rear
- MOBILE ARM AND DRIVE CHAIN
Disassembly of the mobile arm
Transmission chain disassembly
Moving arm inspection
Drive chain inspection
Drive chain installation
Installing the moving arm


OVERVIEW OF THE ENGINE
- ENGINE
Drive pinion and exhaust pipe
Cables and hoses
Engine
Engine installation
- CAMSHAFT
cylinder head covers
Camshafts
Camshaft disassembly
Camshaft inspection
Inspection of the timing chain,
Camshaft sprocket and cam guides
Distribution chain
Timing Chain Tensioner Inspection
Installation of camshafts
- HEAD
Disassembly of the cylinder heads
Cylinder head inspection
Cylinder head installation
- VALVES AND VALVE SPRINGS
Valve disassembly
Inspection of valves and valve guides
Inspection of valve seats
Valve spring inspection
Valve lifter inspection
Valve installation
- GENERATOR
Generator disassembly
Generator installation
- CAPTURING COIL
Disassembly of the pickup coil rotor
Pickup coil rotor installation
- CLUTCH
clutch cover
Clutch
Clutch disassembly
Inspection of friction plates
Inspection of clutch plates
Clutch spring inspection
Clutch Housing Inspection
Clutch Bushing Inspection
Inspection of the tightening plate
Pull Lever and Rod Inspection
Traction
Starter Clutch Inspection
Clutch installation
- CHANGE SHAFT
Generator rotor cover
Shift shaft inspection
Stop Lever Inspection
Installing the shift shaft
- OIL PAN AND OIL PUMP
Disassembly of the oil pan
Oil pump inspection
Relief valve inspection
Inspection of oil supply pipe
Oil Strainer Inspection
Assembling the oil pump
Oil pump installation
Installing the oil strainer
Installing the oil pan
- CRANKCASE
Sump
Connecting rods and pistons
Crankshaft
Crankcase disassembly
Disassembly of connecting rods and pistons
Disassembly of the crankshaft assembly
Inspection of cylinders and pistons
Inspection of piston rings
Inspection of piston pins
Crankshaft and connecting rods inspection
Crankcase inspection
Inspection of bearings and oil seals
Inspection of sprockets and chains
Crankshaft installation
Installing the connecting rod and piston
Crankcase assembly
- TRANSMISSION
Transmission, shift drum assembly and
shift forks
Transmission disassembly
Inspection of shift forks
Shift Drum Assembly Inspection
Transmission inspection
Transmission Installation


REFRIGERATION SYSTEM
- RADIATOR
Radiator inspection
Radiator installation
- THERMOSTAT
Thermostat inspection
Thermostat assembly
Thermostat installation
- WATER PUMP
Disassembling the water pump
Water pump inspection
Assembling the water pump


CARBURETORS
- CARBURETORS
air filter box
Carburetor inspection
Assembling the carburetors
Installing the carburetors
Fuel level measurement and adjustment
Inspection and adjustment of the position sensor
The gas butterfly
Fuel pump inspection
- AIR INDUCTION SYSTEM
Air injection
Air shut-off valve
Air induction system diagrams
Air Induction System Inspection


ELECTRIC SYSTEM
- COMPONENTS OF THE ELECTRICAL SYSTEM
Layout of components and couplers
Electrical
Instrument functions
- SWITCH CONTINUITY INSPECTION
Switch inspection
- INSPECTION OF BULBS AND CAPS
Types of bulbs
Light bulb condition inspection
Inspection of the condition of the bushings of the
Light bulbs
- IGNITION SYSTEM
Wiring diagram
Troubleshooting
- ELECTRICAL STARTING SYSTEM
Wiring diagram
Operation of the circuit cutting system
start
Troubleshooting
Starting motor
Starter motor inspection
Assembling the starter motor
- CHARGING SYSTEM
Wiring diagram
Troubleshooting
- LIGHTING SYSTEM
Wiring diagram
Troubleshooting
- SIGNAL SYSTEM
Wiring diagram
Troubleshooting
- REFRIGERATION SYSTEM
Wiring diagram
Troubleshooting
- FUEL PUMP SYSTEM
Wiring diagram
Operation of the pump circuit
Fuel
Troubleshooting
Fuel pump inspection
- EXUP SYSTEM
Wiring diagram
Troubleshooting
- AUTO DIAGNOSIS
Troubleshooting



TROUBLESHOOTING
- STARTING PROBLEMS
Engine
Fuel system
Electric systems
- INCORRECT ENGINE IDLE SPEED
Engine
Fuel system
Electric systems
- POOR PERFORMANCE AT MEDIUM AND HIGH SPEED
Engine
Fuel system
- DEFECTIVE GEAR CHANGE
Hard gear shift
The shift pedal does not move
march jumps
- DEFECTIVE CLUTCH
The clutch slips
The clutch drags
- OVERHEATING
Engine
Refrigeration system
Fuel system
Chassis
Electric systems
- OVERCOOLING
Refrigeration system
- LOW BRAKING PERFORMANCE
- DEFECTIVE FRONT FORK ARMS
oil leaks
malfunction
- UNSTABLE DRIVING
- DEFECTIVE LIGHTING AND SIGNALING SYSTEMS
The headlight does not turn on
Headlight bulb burned out
Tail/brake lights do not come on
The tail/brake light bulb is
Molten
The direction indicator does not turn on
The direction indicator flashes very
Slowly
The direction indicator stays on
Turn signal blinks too much
Hurry
The horn does not sound

WIRING DIAGRAM OF MODEL FZS1000 (EUR)
WIRING DIAGRAM OF MODEL FZS1000 (EUR)