Suzuki DR-Z125/L - Repair, Service Manual, Wiring Diagrams and Owners Manual

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SUZUKI DR-Z125/L - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS - OWNERS

- English Service Manual / Repair Manual, Owners Manual and Wiring Diagrams, for motorcycles Suzuki DR-Z125/L.
 

CONTENTS:

SERVICE MANUAL

Foreword
How To Use This Manual
- To Locate What You Are Looking For
- Component Parts And Work To Be Done
- Symbol
01 General Information
- Warning/Caution/Note
- General Precautions
- Suzuki Dr-Z125/Lk3 (’03-Model)
- Serial Number Location
- Fuel And Oil Recommendation
- Fuel
- Engine Oil
- Brake Fluid
- Front Fork Oil
- Break-Ln Procedures
- Information Labels
- Specifications
- Dimensions And Dry Mass
- Engine
- Drive Train
- Chassis
- Electrical
- Capacities
- Country And Area Codes
02 Periodic Maintenance
- Periodic Maintenance Schedule
- Periodic Maintenance Chart
- Lubrication Points
- Maintenance And Tune-Up Procedures
- Air Cleaner
- Valve Clearance
- Cam Chain Tension Adjuster
- Spark Plug
- Throttle Cable Play
- Engine Idle Speed
- Fuel Hose
- Clutch
- Engine Oil And Oil Filter
- Spark Arrester
- Drive Chain
- Front Brake Lever Play (Dr-Z125)
- Front Disc Brake (Dr-Z125l)
- Rear Brake Pedal Height
- Brake Hoses (Dr-Z125l)
- Steering
- Tires
- Spoke Nipples
- Exhaust Pipe Bolts And Muffler Mounting Bolt
- Front Fork
- Rear Suspension
- Chassis Bolts And Nuts
- Compression Pressure Check
- Compression Test Procedure
- Oil Pressure Check
- Oil Pressure Test Procedure
03 Engine
- Engine Components Removable With Engine In Place
- Engine Left Side
- Engine Right Side
- Engine Center
- Engine Romoval And Reinstallation
- Engine Removal
- Engine Reinstallation
- Engine Disassembly
- Engine Components Inspection And Service
- Cylinder Head Cover
- Cylinder Head
- Camshaft
- Cylinder
- Piston And Piston Pin
- Crankshaft And Conrod
- Transmission
- Primary Driven Gear
- Clutch
- Oil Filter
- Oil Sump Filter
- Kick Starter
- Crankcase Bearings
- Clutch Release Camshaft
- Engine Reassembly
- Clutch
04 Fuel And Lubrication System
- Fuel Tank
- Fuel Tank Removal
- Fuel Valve
- Fuel Valve/Fuel Filter Removal
- Fuel Filter Inspection And Cleaning
- Fuel Hose Inspection
- Carburetor
- Construction
- Specifications
- I.D. No. Location
- Removal
- Disassembly
- Cleaning
- Inspection
- Reassembly And Remounting
- Engine Lubrication System
- Engine Lubrication System Chart
- Oil Pressure
- Oil Filter
- Oil Sump Filter
05 Chassis
- Exterior Parts
- Removal
- Remounting
- Front Wheel And Front Brake (Dr-Z125)
- Removal
- Inspection And Disassembly
- Reassembly
- Remounting
- Front Wheel (Dr-Z125l)
- Removal
- Inspection And Disassembly
- Reassembly And Remounting
- Front Brake (Dr-Z125l)
- Brake Pad Replacement
- Brake Fluid Replacement
- Brake Caliper Removal And Disassembly
- Brake Caliper Inspection
- Brake Caliper Reassembly And Remounting
- Brake Disc Inspection
- Master Cylinder Removal And Disassembly
- Master Cylinder Inspection
- Master Cylinder Reassembly And Remounting
- Front Fork
- Removal And Disassembly
- Inspection
- Reassembly And Remounting
- Steering
- Removal And Disassembly
- Inspection
- Reassembly And Remounting
- Rear Wheel And Rear Brake
- Removal
- Inspection And Disassembly
- Reassembly And Remouning
- Rear Swingarm And Suspension
- Removal
- Inspection And Disassembly
- Reassembly And Remounting
- Suspension Setting
- Rear Shock Absorber Disposal
06 Electrical System
- Cautions In Servicing
- Connectors
- Couplers
- Clamps
- Semi-Conductor Equipped Parts
- Wiring Procedure
- Using The Multi Circuit Tester
- Ignition System
- Description
- Troubleshooting
- Inspection
07 Servicing Information
- Troubleshooting
- Engine
- Carburetor
- Chassis
- Brakes
- Electrical
- Wiring Diagram
- Wire, Cable And Hose Routing
- Wire Routing
- Cable Routing
- Front Brake Hose Routing
- Fuel Hose And Fuel Tank Mounting
- Side Stand Set-Up
- Carburetor Installation/Hose Routing
- Special Tools
- Tightening Torque
- Engine
- Chassis
- Tightening Torque Chart
- Service Data
08 Dr-Z125/Lk4 (’04-Model) / Dr-Z125/Lk5 ('05-Model)
- Specifications
- Service Data
- Tightening Torque
09 Dr-Z125/Lk6 ('06-Model) / Dr-Z125/Lk7 ('07-Model)
- Specifications
- Service Data
10 Dr-Z125/Lk8 (’08-Model)
- Specifications
- Service Data
- Tightening Torque
- Cable Routing
- Fuel Hose And Fuel Tank Installation
11 Dr-Z125/Lk9 (’09-Model)
- Specifications


OWNERS MANUAL