Skoda Superb 2015 to 2020 - Service Manual - Repair Manual

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SKODA SUPERB (2015-2020) - WORKSHOP, SERVICE, REPAIR MANUAL

- English Service Manual / Repair Manual, for vehicles Skoda Superb 2015 to 2020.
 

CONTENTS:

1.4 92KW 110KW TSI ENGINE
00 – Technical data
- 1 Identification
- 2 Safety instructions
- 3 Repair instructions
10 – Removing and installing engine
- 1 Removing and installing engine
- 2 Assembly bracket
13 – Crankshaft group
- 1 Cylinder block (pulley end)
- 2 Cylinder block on gearbox side
- 3 Crankshaft
- 4 Pistons and conrods
15 – Cylinder head, valve gear
- 1 Cylinder head
- 2 Toothed belt drive
- 3 Valve gear
- 4 Inlet and exhaust valves
17 – Lubrication
- 1 Sump, oil pump
- 2 Engine oil cooler
- 3 Crankcase ventilation
- 4 Oil filter, oil pressure switch
19 – Cooling
- 1 Cooling system, coolant
- 2 Coolant pump, regulation of cooling system
- 3 Coolant pipes
- 4 Coolers, radiator, radiator fan
21 – Turbocharging/supercharging
- 1 Exhaust gas turbocharger
- 2 Charge-air system
24 – Mixture preparation - injection
- 1 Injection system
- 2 Injection valves
- 3 Air filter
- 4 Intake manifold
- 5 Senders and sensors
- 6 Engine control unit
- 7 High pressure pump
- 8 Lambda probe
26 – Exhaust system
- 1 Exhaust pipes/silencers
- 2 Cleansing exhaust emissions
28 – Ignition system
- 1 Ignition system
1.6 88KW 2.0 110KW 130KW 140 KW TDI CR ENGINE
00 – Technical data
- 1 Denomination
- 2 Safety instructions
- 3 Repair instructions
10 – Removing and installing engine
- 1 Removing and installing engine
- 2 Assembly bracket
- 3 Engine trim panel
13 – Crankshaft group
- 1 Cylinder block (pulley end)
- 2 Cylinder block on gearbox side
- 3 Crankshaft
- 4 Pistons and conrods
15 – Cylinder head, valve gear
- 1 Cylinder head
- 2 Toothed belt drive
- 3 Valve gear
- 4 Inlet and exhaust valves
17 – Lubrication
- 1 Sump, oil pump
- 2 Engine oil cooler
- 3 Oil filter, oil pressure switch
19 – Cooling
- 1 Cooling system, coolant
- 2 Coolant pump, regulation of cooling system
- 3 Coolant pipes
- 4 Coolers, radiator, radiator fan
21 – Turbocharging/supercharging
- 1 Exhaust gas turbocharger
- 2 Charge-air system
23 – Mixture preparation - injection
- 1 Injection system
- 2 Vacuum system
- 3 Injection units/high pressure reservoir (rail)
- 4 Air filter
- 5 Intake manifold
- 6 Senders and sensors
- 7 Engine control unit
- 8 High pressure pump
- 9 Lambda probe
26 – Exhaust system
- 1 Exhaust pipes/silencers
- 2 Cleansing exhaust emissions
- 3 SCR system (Selective Catalytic Reduction)
- 4 Exhaust temperature regulation
- 5 Exhaust gas recirculation
28 – Glow plug system
- 1 Glow plug system
1.8 132KW 2.0 132KW 162KW 206KW TSI ENGINE
00 – Technical data
- 1 Identification
- 2 Safety instructions
- 3 Repair instructions
10 – Removing and installing engine
- 1 Removing and installing engine
- 2 Assembly bracket
- 3 Engine trim panel
13 – Crankshaft group
- 1 Cylinder block (pulley end)
- 2 Cylinder block on gearbox side
- 3 Crankshaft
- 4 Balancing shaft
- 5 Pistons and conrods
15 – Cylinder head, valve gear
- 1 Cylinder head
- 2 Cover for timing chain
- 3 Chain drive
- 4 Valve gear
- 5 Inlet and exhaust valves
17 – Lubrication
- 1 Sump, oil pump
- 2 Engine oil cooler
- 3 Crankcase ventilation
- 4 Oil filter, oil pressure switch
19 – Cooling
- 1 Cooling system, coolant
- 2 Coolant pump, regulation of cooling system
- 3 Coolant pipes
- 4 Coolers, radiator, radiator fan
21 – Turbocharging/supercharging
- 1 Exhaust gas turbocharger
- 2 Charge-air system
24 – Mixture preparation - injection
- 1 Injection system
- 2 Injection valves
- 3 Air filter
- 4 Intake manifold
- 5 Senders and sensors
- 6 Engine control unit
- 7 High pressure pump
- 8 Lambda probe
26 – Exhaust system
- 1 Exhaust pipes/silencers
- 2 Cleansing exhaust emissions
28 – Ignition system
- 1 Ignition system
AIR CONDITIONING SYSTEM
00 – Technical data
- 1 General notes on the air conditioning system
- 2 General instructions for refrigerant circuit
- 3 Legal texts and legal regulations
- 4 Refrigerant circuit
- 5 Working with the A/C service station
- 6 Leak detection on the refrigerant circuit
- 7 Removing contaminants from the refrigerant circuit
- 8 Complaints
- 9 Check the pressure in the refrigerant circuit (with the A/C service station)
- 10 Replace components of the refrigerant circuit
- 11 Tools and materials, which are available from the importer
- 12 Tools and materials, which are commercially available
AUXILIARY HEATING
00 – Technical data
- 1 Safety instructions
- 2 General points
- 3 Repair notes
82 – Auxiliary heating
- 1 Fitting location overview - auxiliary heating
- 2 Auxiliary heating
- 3 Refrigerant circuit with auxiliary heating
- 4 Fuel Supply
- 5 Control of auxiliary heating
- 6 Other control components
BODY REPAIRS
00 – Technical data
- 1 Basic instructions
- 2 Vehicle identification data
- 3 Safety measures
- 4 Moulded foam parts
- 5 Galvanised body parts, high/ultra high-strength and hot-formed body panels
- 6 Laser welding
- 7 Gap sizes
- 8 Vehicle body dimensions
- 9 Tools
- 10 Socket
- 11 Portal gauge
50 – Body - front
- 1 Replace engine mount
- 2 Replacing support block for assembly carrier
- 3 Replacing the front bumper holder
- 4 Replacing outer top frame side rail
- 5 Replacing the inner top frame side rail
- 6 Replacing the front wheelhouse
- 7 Replacing front frame side rail -part-
- 8 Replacing front frame side rail -part-
51 – Body - centre
- 1 Replace roof, vehicle without sliding roof
- 2 Replace roof, vehicle with sliding roof
- 3 Replacing roof, Superb Combi III
- 4 Replacing the roof frame rail
- 5 Replacing outer A pillar -cutoff part-
- 6 Replacing the end cover plate
- 7 Replacing reinforcement of A-pillar - part-
- 8 Replacing outer B-pillar -cutoff part-
- 9 Replacing reinforcement of B pillar
- 10 Replacing the outside bottom side rail -cutoff part-
- 11 Replacing rear bottom side rail reinforcement
53 – Body - rear
- 1 Replacing outer rear side parts – wing -cutoff part-
- 2 Outer rear side part – replace wing Superb Combi III -cutoff part-
- 3 Replacing the outer wheelhouse -part-
- 4 Replacing sealing channel -part-
- 5 Replacing Sealing channel -part- Superb Combi III
- 6 Replacing D-pillar reinforcement - Superb Combi III
- 7 Remove C pillar reinforcement
- 8 Replacing C-pillar end cover plate
- 9 Replacing the support of the tail light
- 10 Replacing the tail light support Superb Combi III
- 11 Replacing the reinforcement of the sealing channel
- 12 Replacing reinforcement for sealing channel - Superb Combi III
- 13 Replacing reinforcement for inside sealing channel - Superb Combi III
- 14 Replacing the end cover cross member
- 15 Replacing the end cover cross member, Superb Combi III - part -
- 16 Replacing the end cover plate
- 17 Replacing end cover plate Superb Combi III
- 18 Replacing the luggage compartment floor
- 19 Replacing rear frame side rail
BRAKE SYSTEMS
00 – Technical data
- 1 Safety instructions
- 2 Denomination
- 3 Technical data
- 4 Brake test
45 – Anti-lock brake system
- 1 General points
- 2 Installation location overview
- 3 Control unit and hydraulic unit
- 4 Sender
46 – Brakes - mechanism
- 1 Front brakes
- 2 Rear brakes
- 3 Handbrake
- 4 Brake pedal
47 – Brakes - hydraulics
- 1 Front brake calipers
- 2 Rear brake caliper
- 3 Brake servo unit and master brake cylinder
- 4 Vacuum system
- 5 Brake lines
- 6 Hydraulic system
COMMUNICATION
00 – Technical data
- 1 Safety instructions
- 2 Repair notes
91 – Communication
- 1 Infotainment system
- 2 Sound system
- 3 Aerial systems
- 4 Radio
- 5 Telephone system
- 6 Navigation system
- 7 TV system
- 8 Rear view camera system
- 9 Multi-functional steering wheel
- 10 Connection for external multimedia devices
- 11 MirrorLink system
- 12 SmartGate system
- 13 Mobile services online
CURRENT FLOW DIAGRAM - BASIC EQUIPMENT
183 - Convenience system, High (AW1) , (L0R)
- 1. Convenience system, High (AW1) , (L0R)
- 2. Fuse holder A, Fuse holder C
- 3. Operating unit for window regulator in driver door, Driver door control unit
- 4. Driver door control unit, Driver side window regulator motor
- 5. Driver side central locking lock unit, Driver door control unit
- 6. Switch module 3 in centre console, Driver door control unit, Central locking SAFELOCK function warning lamp, Driver side door interior handle illumination bulb, Driver side door warning lamp
- 7. Mirror adjustment switch, Driver door control unit
- 8. Driver door control unit, Driver side exterior mirror
- 9. Front passenger side central locking lock unit, Front passenger door control unit
- 10. Front passenger side window regulator button, Front passenger door control unit, Front passenger side door interior handle illumination bulb, Front passenger side window regulator motor, Front passenger side door warning lamp
- 11. Front passenger door control unit, Front passenger side exterior mirror
- 12. Rear left central locking lock unit, Rear left door control unit
- 13. Rear driver side window regulator button, Rear left door control unit, Rear left interior door handle illumination bulb, Rear left window regulator motor, Rear left door warning lamp
- 14. Rear right central locking lock unit, Rear right door control unit
- 15. Rear passenger side window regulator button, Rear right door control unit, Rear right interior door handle illumination bulb, Rear right window regulator motor, Rear right door warning lamp
- 16. Rear lid handle release button, Rear lid lock unit, Rear lid central locking motor, Tank filler flap locking motor
- 17. Motor 1 for luggage compartment cover, Motor 2 for luggage compartment cover
DIESEL ENGINE FUEL SYSTEM
00 – Technical data
- 1 Denomination
- 2 Safety instructions
- 3 General points
- 4 Repair instructions
20 – Fuel supply system
- 1 Procedure in case of misfuelling
- 2 Fuel tank
- 3 Fuel delivery unit, fuel gauge sender
- 4 Quick couplings
- 5 Fuel filter
- 6 Accelerator control
- 7 Fuel pump
- 8 Senders and sensors
- 9 Guide
DSG GEARBOX 0D9
00 – Technical data
- 1 Safety instructions
- 2 Identification
- 3 Repair instructions
- 4 Technical data
- 5 Electrical components
30 – Clutch
- 1 Clutch
34 – Controls, housing
- 1 Mechatronics
- 2 Angle gearbox
- 3 Shift mechanism
- 4 Removing and installing the gearbox
- 5 Assembly bracket
- 6 Transporting the gearbox
- 7 Disassembling and assembling the gearbox
- 8 Attachment at engine and gearbox mount
- 9 Transmission fluid circuit
- 10 Gear oil
35 – Gears, shafts
- 1 Disassemble and assemble wheels and shafts
39 – Final drive - differential
- 1 Gear oil
- 2 Sealing rings
- 3 Differential
- 4 Bevel gear components
DSG GEARBOX 02Q
00 – Technical data
- 1 Safety instructions
- 2 Identification
- 3 Repair instructions
- 4 Technical data
- 5 Overview of Transmission System
- 6 Electrical components
30 – Clutch
- 1 Clutch operation
- 2 Clutch
34 – Controls, housing
- 1 Angle gearbox
- 2 Shift mechanism
- 3 Removing and installing the gearbox
- 4 Assembly bracket
- 5 Transporting the gearbox
- 6 Disassembling and assembling the gearbox
- 7 Gearbox housing, clutch housing
- 8 Attachment at engine and gearbox mount
- 9 Gear oil
35 – Gears, shafts
- 1 Output shaft
- 2 Output shaft
39 – Final drive - differential
- 1 Gear oil
- 2 Sealing rings
- 3 Differential
- 4 Setting overview
- 5 Bevel gear components
ELECTRICAL SYSTEM - GENERAL NOTES
27 – Starter, current supply, CCS
- 1 Battery
- 2 Checking the battery
- 3 Charge battery
- 4 Cruise control system (CCS)
92 – Windscreen wash/wipe system
- 1 Repairing washer fluid level pipes
- 2 Washer fluid lines
94 – Lights, bulbs, switches - exterior
- 1 Gas discharge lamps
96 – Lights, bulbs, switches - interior
- 1 12V power sockets, cigarette lighter
97 – Wiring
- 1 Vehicle diagnosis, measurement and information systems
- 2 Wiring loom repair
- 3 Repairing socket housings and connectors
- 4 Unlocking and disassembling socket housings
- 5 Repairing optical fibres
- 6 Contact surface cleaning set -VAS 6410-
- 7 Replace the lambda probe
ELECTRICAL SYSTEM
00 – Technical data
- 1 Safety instructions
- 2 Repair notes
- 3 Battery
27 – Starter, current supply, CCS
- 1 Battery
- 2 Generator
- 3 Starter
- 4 Cruise control system (CCS)
- 5 Start/stop system
- 6 Adaptive Cruise Control
90 – Gauges, instruments
- 1 Dash panel insert
- 2 Clock
- 3 Horn
92 – Windscreen wash/wipe system
- 1 Windscreen wiper system
- 2 Windscreen washer system
- 3 Rear window wiper system
- 4 Rear window washer system
- 5 Headlamp cleaning system
- 6 Washer fluid lines
94 – Lights, bulbs, switches - exterior
- 1 Headlight
- 2 Automatic headlight range control
- 3 Fog lights
- 4 Lights in the exterior mirror
- 5 Tail light
- 6 High level brake light
- 7 Number plate light
- 8 Entry and start authorisation
- 9 Switch unit on the steering column
- 10 Parking aid
- 11 Park steering assistant
- 12 Trailer coupling
96 – Lights, bulbs, switches - interior
- 1 Lamps
- 2 Controls
- 3 Anti-theft warning system
- 4 Immobiliser
- 5 Lane change assist
- 6 Lane change assist
- 7 Front camera for diver assistance systems
- 8 Cigarette lighter, socket
97 – Wiring
- 1 Relay carrier, fuse holder, E-boxes
- 2 Control units
- 3 Connectors
- 4 Unlocking and disassembling the socket housing
- 5 Clean the contact surfaces
- 6 Optical fibre
- 7 Vehicle diagnosis, measurement and information systems
FUEL SYSTEM - PETROL ENGINES
00 – Technical data
- 1 Denomination
- 2 Safety instructions
- 3 General points
- 4 Repair instructions
20 – Fuel supply system
- 1 Fuel tank
- 2 Fuel delivery unit, fuel gauge sender
- 3 Quick couplings
- 4 Fuel filter
- 5 Activated charcoal filter system
- 6 Accelerator control
- 7 Fuel pump
FUEL SYSTEM FOR DIESEL ENGINES
00 – Technical data
- 1 Denomination
- 2 Safety instructions
- 3 General points
- 4 Repair instructions
20 – Fuel supply system
- 1 Procedure in case of misfuelling
- 2 Fuel tank
- 3 Fuel delivery unit, fuel gauge sender
- 4 Quick couplings
- 5 Fuel filter
- 6 Accelerator control
- 7 Fuel pump
- 8 Senders and sensors
- 9 Guide
GENERAL BODY REPAIRS EXTERIOR
00 – Technical data
- 1 General points
50 – Body - front
- 1 Lock carrier
- 2 Wing
- 3 Front wall
55 – Bonnet, rear lid
- 1 Bonnet
- 2 Tailgate
- 3 Fuel tank lid unit
57 – Front doors, door components, central locking
- 1 Door
- 2 Door internal parts
- 3 Central locking system
58 – Rear doors, door components
- 1 Door
- 2 Door internal parts
60 – Sunroof
- 1 Sun roof
- 2 Water drain hoses
- 3 Sun roof
- 4 Water drain hoses
63 – Bumpers
- 1 Front bumper
- 2 Rear bumper
64 – Glazing
- 1 Repair instructions
- 2 Windscreen
- 3 Rear window
66 – Exterior equipment
- 1 Spoiler
- 2 Strips / trims / extensions / trim panels
- 3 Noise insulation
- 4 Underfloor trim panel
- 5 Removing and installing roof rack
- 6 Exterior mirror
- 7 Wheelhouse liner
- 8 Trailer coupling
- 9 Letterings and emblems
GENERAL BODY REPAIRS INTERIOR
00 – Technical data
- 1 General points
68 – Interior equipment
- 1 Storage areas/covers
- 2 Equipment
- 3 Centre console
- 4 Front armrest
- 5 Interior rear-view mirror
69 – Passenger protection
- 1 Seat belts
- 2 Inspect seat belts
- 3 Airbag system
- 4 Airbag control unit
- 5 Airbag on driver side
- 6 Airbag front passenger side
- 7 Side airbags
- 8 Head airbags
- 9 Knee airbags
- 10 Crash sensors for airbag
70 – Trim, insulation
- 1 Dash panel
- 2 Central pipe of dash panel
- 3 Front door trim panels
- 4 Rear door trim panels
- 5 Interior trim panels
- 6 Luggage compartment trim panels
- 7 Roof trim panels
72 – Seat frames
- 1 Front seats
- 2 Rear seats
74 – Seat - padding, covers
- 1 Covers and upholstery of the front seats
- 2 Covers and upholstery of the rear seats
HEATING AIR CONDITIONING
00 – Technical data
- 1 Safety instructions
- 2 Denomination
- 3 General points
- 4 Repair notes
- 5 Technical data
80 – Heating
- 1 Fitting location overview - heating
- 2 Heater unit
- 3 Control and display unit
- 4 Other control components
87 – Air conditioning system
- 1 Fitting location overview - air conditioning system
- 2 Refrigerant circuit
- 3 AC compressor
- 4 Heater and air conditioning unit, front
- 5 Control motors
- 6 Air duct
- 7 Control and display unit
- 8 Other control components
PAINT GENERAL INFORMATION
00 – Technical data
- 1 Safety instructions
- 2 General Instructions
- 3 Original products
- 4 Workshop equipment
- 5 Repairing rims
PETROL ENGINE FUEL SYSTEM
00 – Technical data
- 1 Denomination
- 2 Safety instructions
- 3 General points
- 4 Repair instructions
20 – Fuel supply system
- 1 Fuel tank
- 2 Fuel delivery unit, fuel gauge sender
- 3 Quick couplings
- 4 Fuel filter
- 5 Activated charcoal filter system
- 6 Accelerator control
- 7 Fuel pump
- 8 Lines
PROPSHAFT AND REAR FINAL DRIVE
00 – Technical data
- 1 Safety instructions
- 2 Identification
- 3 Repair instructions
- 4 Technical data
- 5 Electrical components
39 – Final drive - rear differential
- 1 Final drive
- 2 Assembly bracket
- 3 Axle oil in final drive
- 4 Sealing rings
- 5 Four-wheel drive clutch
- 6 Propshaft
RUNNING GEAR, AXLES, STEERING
00 – Technical data
- 1 Safety instructions
- 2 Repair instructions
- 3 Accident vehicle assessment
- 4 Disposal
40 – Front suspension
- 1 Front axle
- 2 Assembly carrier
- 3 Suspension strut, upper suspension link
- 4 Bottom track control arm, suspension link
- 5 Wheel bearing
- 6 Cardan shaft
42 – Rear suspension
- 1 Rear axle
- 2 Assembly carrier
- 3 Anti-roll bar
- 4 Suspension link, track rod for rear axle
- 5 Suspension strut/shock absorber, spring
- 6 Wheel bearing, trailing arm
- 7 Cardan shaft
43 – Self-levelling suspension
- 1 Electronically controlled damping
- 2 Vehicle level sensor
44 – Wheels, tyres, vehicle geometry
- 1 Wheels, Tyres
- 2 Carry out axle alignment
- 3 Adaptive Cruise Control
- 4 Front camera for driver assistance systems
48 – Steering
- 1 Steering wheel
- 2 Steering column
- 3 Steering gear
- 4 Sensors
WHEELS, TIRES
44 – Wheels, tyres, vehicle geometry
- 1 General points for wheels/tyres
- 2 Technical conditions for changing wheel/tyre combinations
- 3 Technical data for tyres
- 4 EU tyre label
- 5 Tyre wear/mileage of the tyre
- 6 Tyre noise
- 7 Rough running due to wheels/tyres - causes
- 8 Vehicle pulls to one side
- 9 Tyre damage
- 10 Rolling resistance optimised tyres
- 11 Rims - basic information
- 12 Fitting wheels
- 13 Vehicles with breakdown set
- 14 Wheel-tyre combinations
- 15 Wheels, Tyres