Piaggio X10 350, 500 - Repair, Service Manual and Owners Manual

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PIAGGIO X10 350, 500 - WORKSHOP, SERVICE, REPAIR MANUAL - OWNERS MANUAL

- English Service Manual / Repair Manual and Owners Manual, for motorcycles Piaggio X10 350, 500.

 
CONTENTS:


350 SERVICE MANUAL

Characteristics
- Rules
- Safety rules
- Maintenance rules
- Vehicle identification
- Dimensions and mass
- Engine
- Transmission
- Capacities
- Tightening Torques
- Overhaul data
- Assembly clearances
- Cylinder - piston assy.
- Crankcase - crankshaft - connecting rod
- Cylinder Head
- Slot packing system
- Products
Tooling
Maintenance
- Maintenance chart
- Spark plug
- Hub oil
- Check
- Replacement
- Air filter
- Engine oil
- Replacement
- Check
- Engine oil filter
- Oil pressure warning light
- Cooling system
- Braking system
- Level check
- Top-up
- Headlight adjustment
Troubleshooting
- Engine
- Excessive oil consumption/Exhaust smoke
- Insufficient lubrication pressure
- Transmission and brakes
- Clutch grabbing or performing inadequately
- Insufficient braking
- Brakes overheating
- Steering and suspensions
- Heavy steering
- Excessive steering play
- Noisy suspension
- Suspension oil leakage
Engine from vehicle
- Exhaust assy. Removal
- Removal of the engine from the vehicle
Engine
- Automatic transmission
- Transmission cover
- Air duct
- Removing the driven pulley shaft bearing
- Refitting the driven pulley shaft bearing
- Removing the driven pulley
- Inspecting the clutch drum
- Removing the clutch
- Inspecting the clutch
- Pin retaining collar
- Refitting the driven pulley
- Inspecting the clutch spring
- Refitting the clutch
- Refitting the driven pulley
- Drive-belt
- Removing the driving pulley
- Inspecting the rollers case
- Refitting the driving pulley
- Refitting the transmission cover
- End gear
- Removing the hub cover
- Removing the wheel axle
- Removing the hub bearings
- Inspecting the hub shaft
- Inspecting the hub cover
- Refitting the hub cover bearings
- Refitting the hub bearings
- Refitting the ub cover
- Flywheel cover
- Removing the hub cover
- Removing the flywheel cover components
- Removing the stator
- Refitting the stator
- Refitting the flywheel cover components
- Refitting the flywheel cover
- Flywheel and starting
- Removing the starter motor
- Removing the flywheel magneto
- Inspecting the flywheel components
- Starter gear rim
- Intermediate gear
- Refitting the free wheel
- Refitting the flywheel magneto
- Refitting the starter motor
- Cylinder assy. and timing system
- Removing the intake manifold
- Removing the rocker-arms cover
- Removing the timing system drive
- Removing the cam shaft
- Removing the cylinder head
- Removing the valves
- Removing the cylinder - piston assy.
- Inspecting the small end
- Inspecting the wrist pin
- Inspecting the piston
- Inspecting the piston rings
- Removing the piston
- Choosing the gasket
- Refitting the piston rings
- Refitting the cylinder
- Inspecting the cylinder head
- Inspecting the timing system components
- Inspecting the valve sealings
- Inspecting the valves
- Inspecting the springs and half-cones
- Refitting the valves
- Inspecting the cam shaft
- Refitting the head and timing system components
- Refitting the rocker-arms cover
- Refitting the intake manifold
- Crankcase - crankshaft
- Splitting the crankcase halves
- Inspecting the crankshaft components
- Inspecting the crankshaft alignment
- Inspecting the crankcase halves
- Inspecting the crankshaft plain bearings
- Coupling chart
- Refitting the crankcase halves
- Studs
- Lubrication
- Conceptual diagrams
- Oil pressure check
- Crankshaft oil seals
- Removal
- Refitting
- Oil pump
- Removal
- Inspection
- Refitting
- Inspecting the by-pass valve
- Engine oil cooler
- Water pump
- Removal
- Fitting
Injection
- Precautions
- Terminals setup
- EMS circuit diagram
- Troubleshooting procedure
- Engine does not start
- Starting difficulties
- Engine stops at idle
- Engine does not rev down
- Exhaust backfires in deceleration
- Engine revs irregularly
- Poor performance at full throttle
- Engine knocking
- Fuel supply system
- Removing the butterfly valve
- Refitting the butterfly valve
- Pump supply circuit
- Circuit leak test
- Fuel filter check
- Inspecting the injector circuit
- Inspecting the injector hydraulics
- Tachometer
- HT coil
- Coolant temperature sensor
- Lambda probe
Suspensions
- Front
- Removing the front wheel
- Front wheel hub overhaul
- Refitting the front wheel
- Handlebar
- Removal
- Refitting
- Front fork
- Removal
- Overhaul
- Refitting
- Steering column
- Removal
- Refitting
- Steering bearing
- Removal
- Refitting
- Rear
- Removing the rear wheel
- Refitting the rear wheel
- Swing-arm
- Removal
- Overhaul
- Refitting
- Shock absorbers
- Removal
- Exhaust bracket
- Removal
- Overhaul
- Refitting
- Centre-stand
- Side stand
Braking system
- Interventions rules
- Operating diagram
- Guide to diagnosis
- Modulator
- ASR
- System ASR
- Rear brake calliper
- Removal
- Refitting
- Front brake calliper
- Removal
- Refitting
- Rear brake disc
- Removal
- Refitting
- Disc Inspection
- Front brake disc
- Removal
- Refitting
- Disc Inspection
- Front brake pads
- Removal
- Refitting
- Rear brake pads
- Removal
- Refitting
- Fill
- Rear - combined
- Front
- Brake fluid level check
- Front brake pump
- Removal
- Refitting
- Rear brake pump - combined
- Removal
- Refitting
- Brake pipes
- Parking brake
Cooling system
- Circuit diagram
- Electric fan check
- Coolant replacement
- System bleed
- Water pump
- Thermostat
- Removal
- Check
- Refitting
Chassis
- Seat
- Driving mirrors
- Rear handlebar cover
- Instrument panel
- Front handlebar cover
- Headlight assy.
- Legshield
- Removing the ignition key-switch when on *off*
- Removing the ignition key-switch when on *lock*
- Front wheel housing
- Taillight assy.
- Footrest
- Side fairings
- License plate holder
- Air filter
- Tail guard
- Rear mudguard
- Helmet bay
- Fuel tank
- Rear central cover
- Front mudguard
- Radiator fan
- Expansion tank
- Top-case
- Front
- Handles and top side fairings
- Digital panel support
- Flyscreen
- Lower cover
Pre-delivery
- Aesthetic inspection
- Tightening torques inspection
- Electrical system
- Levels check
- Road test
- Static test
- Functional inspection
- Specific operations for the vehicle


500 SERVICE MANUAL

Characteristics
- Vehicle identification
- Dimensions and mass
- Engine
- Capacities
- Tightening Torques
- Products
Tooling
Maintenance
- Maintenance chart
- Checking the spark advance
- Spark plug
- Check
- Replacement
- Air filter
- Engine oil
- Replacement
- Check
- Engine oil filter
- Oil pressure warning light
- Checking the ignition timing
- Checking the valve clearance
- Anti-evaporation system
Troubleshooting
- Noisy suspension
Engine from vehicle
- Exhaust assy. Removal
- Removal of the engine from the vehicle
Engine
- Removing the driven pulley
- Inspecting the rollers case
- Refitting the driving pulley
- Flywheel and starting
Injection
- Terminals setup
- EMS circuit diagram
- Removing the butterfly valve
- Pump supply circuit
- Inspecting the injector circuit
- Inspecting the injector hydraulics
- Tachometer
- HT coil
- Coolant temperature sensor
- Lambda probe
Suspensions
- Refitting the front wheel
- Refitting
- Refitting
- Rear
- Removing the rear wheel
- Refitting the rear wheel
- Swing-arm
- Removal
- Overhaul
- Refitting
- Removal
- Refitting
- Exhaust bracket
- Removal
- Overhaul
- Refitting
- Centre-stand
- Side stand
Braking system
- Removal
- Refitting
- Refitting
- Removal
- Refitting
- Removal
- Refitting
- Rear - combined
- Front
- Refitting
- Refitting
- Brake pipes
- Parking brake
Cooling system
- Circuit diagram
- System sealing check
- Coolant replacement
- System bleed
- Water pump
- Removal
- Check
- Refitting
Chassis
- Rear handlebar cover
- Taillight assy.
- Footrest
- Side fairings
- License plate holder
- Air filter
- Rear mudguard
- Helmet bay
- Radiator fan
- Handles and top side fairings
- Battery
Pre-delivery
- Tightening torques inspection
- Electrical system
- Road test

350 OWNERS MANUAL
500 OWNERS MANUAL