Iveco Eurotrakker Cursor 13 - Repair, Service and Maintenance Manual

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IVECO EUROTRAKKER CURSOR 13 - WORKSHOP, SERVICE, REPAIR MANUAL

- English Service Manual, to vehicles Iveco Eurotrakker Cursor 13.

 
CONTENTS:

SECTION 1 - GENERAL
General
- Vehicle identification data
- P.i.c. Number coding
- Composition of models
- Replenishing fluids
SECTION 2 - ENGINE
Engine
- Views of the engine
- Technical description
- Characteristic curves
- General specifications
- Assembly data - clearance
- Fault diagnosis
- Fault diagnosis instruments
- Modus - it2000
- I.w.t.
- Troubleshooting
- Tightening torques
- Diagrams of tightening sequence of main engine components
- Tools
- Engine removal-refitting
- Stripping the engine on the bench
- Repairs
- Engine assembly on bench
- Engine flywheel
- Lubrication
- Cooling
- Turbocharging
- Holset hy55v (vgt turbine)
- Holset hx 50w (wastegate turbine)
- Feeding
- Hydrocar pressure take-off on timing system - p.t.o. (optional)
SECTION 3 - CLUTCH
Clutch
- Description
- Specifications and data
- Fault diagnosis
- Tightening torques
- Tools
- Removing and refitting the clutch
- Checks
- Removing-refitting the thrust bearing
- Clutch disengagement control (vehicles with zf 16 s 151/181/221 o.d. Gearboxes)
- Removing-refitting the pedal unit
- Pedal unit
- Removal-assembly
- Checking and adjusting stops on clutch pedal (vehicles with zf 16 s 151 o.d./181 o.d./221 o.d. Gearboxes)
- Hydraulic control (vehicles with zf 16 s 151 o.d./181 o.d./221 o.d. Gearboxes)
- Clutch actuator for zf 16 s 151 o.d./181 o.d./221 o.d. Gearboxes
- Bleeding the air from the clutch circuit
- Clutch actuator for the eurotronic 16 a s 2601 o.d. Gearbox
SECTION 4 - GEARBOX
Gearbox
- Gearboxes zf 16 s 151 o.d. - zf 16 s 181 o.d. - zf 16 s 221 o.d.
- Zf gearboxes with intarder hydraulic retarder, types: 16 s 151 o.d. - 16 s 181 o.d. - 16 s 221 o.d.
- Gearbox: eurotronic 16 as 2601 o.d.
- Gearbox: eurotronic 16 as 2601 o.d. With intarder
SECTION 5 - INTARDER - ZF HYDRAULIC RETARDER
Intarder - zf hydraulic retarder
- Location of intarder hydraulic retarder description plate
- General information
- Operation
- Layout of main system components on the retarder
- Removing and refitting the retarder on the zf s 151/181/221-od gearbox
- Specifications and data
- Tightening torques
- Tools
- Fault diagnosis
- Overhauling the intarder hydraulic retarder
SECTION 6 - TOTAL POWER TAKE-OFF (OPTION 2395)
Total power take-off (option 2395)
- Description
- Specifications and data
- Tightening torques
- Tools
- Removing - refitting total power take-off assembly
- Overhauling
SECTION 7 - REDUCTION GEAR - DIVIDER TC 1800-TC 2200
Reduction gear - divider tc 1800-tc 2200
- Description of reduction gear - divider assembly tc 1800 - tc 2200
- Specifications and data
- Version with p.t.o. (opt. 391-392)
- P.t.o. Specifications
- Using the reduction gear - divider
- Torque divider
- Tightening torques
- Tools
- Lubrication
- Removing and refitting reduction gear - divider
- Removing the reduction gear - divider on the bench
- Cleaning and checking parts
- Replacing output shaft cover seals
- Replacing input shaft cover seal
- Input shaft
- Epicyclic divider unit
- Countershaft
- Fitting the reduction gear - divider on the bench
- Adjusting the bearing pre-load
- Completing assembly
SECTION 8 - PROPELLER SHAFTS
Propeller shafts
- Specifications and data
- Fault diagnosis
- Tightening torques
- Tools
- Propeller shaft removal and refitting
- Repairs
- Checking propeller shafts on vehicles
SECTION 9 - AXLES
Axles
- Fault diagnosis
- Rear axle removal - refitting
- Front axle 5985/2d (d1385)
- Intermediate axles 452191/2d (r 9274) 453291/2d (r 9189)
- Intermediate axle 452146/2d (r 9174)
- Rear axles 451391/2d (r 8284) 452191/2d (r 8274) 453291/2d (r 8298)
- Rear axle 452146/2d (r 8174)
- Axles in tandem meritor rt 153e/2d
- Section 10 - front axles
Front axles
- Front axle 5886/d (f9021)
- Front axle 5886/2d (f9021)
- Wheel geometry
SECTION 11 - SUSPENSIONS
Suspensions
- Front and rear mechanical suspensions
- Specifications and data
- Front shock absorbers
- Rear shock absorbers
- Air suspension
- Characteristics and data
- Main components of the pneumatic system
- Fault diagnosis
- Tightening torques
- Tools
- Removal-refitting of front leaf spring
- Removal-refitting of intermediate axle leaf spring (8x4 vehicles)
- Removal-refitting of rear leaf spring (4x2 - 4x4 vehicles)
- Removal-refitting of rear leaf spring on cantilever type suspensions (6x4 - 6x6 - 8x8 vehicles)
- Rear cantilever suspension (6x4 - 6x6 - 8x4 - 8x8 vehicles)
- Removal-refitting of rear axle longitudinal arm
- Removal-refitting of intermediate axle longitudinal arm
- Removal-refitting of rear axle triangular arm for vehicles with air suspension
- Replacement of the flexible pins of longitudinal/triangular arms
- Shock absorbers
- Anti-roll bars
- Anti-roll bar
- Front anti-roll bar
- Auxiliary axle anti-roll bar (8x4 vehicles)
- Rear anti-roll bar
- Intermediate axle anti-roll bar (6x4 - 6x6 - 8x4 - 8x8 vehicles)
SECTION 12 - WHEELS AND TYRES
Wheels and tyres
- Description
- Specifications and data
- Tools
- Fault diagnosis
- Staticwheel balancing
- Correction of residual static imbalance
- Tyre inflation pressures
- Relationship of inflation pressure to tyre behaviour
SECTION 13 - STEERING
Steering
- Description
- Steering box/vehicle combinations
- Specifications and data
- Fault diagnosis
- Tools
- Tightening torques
- Hydraulic power steering
- Removal and refitting of complete steering column
- Main operations
SECTION 14 - AIR SYSTEM - BRAKES
Air system - brakes
- Graphic symbols for air-hydraulic system diagrams (miscellaneous and generators)
- Graphic symbols for air-hydraulic system diagrams (valves)
- Graphic symbols for air-hydraulic system diagrams (tanks and accumulators)
- Graphic symbols for air-hydraulic system diagrams (converters, cylinders and callipers)
- Graphic symbols for air-hydraulic system diagrams (callipers and cylinders)
- Graphic symbols for air-hydraulic system diagrams (half-couplings and coupling heads)
- Graphic symbols for air-hydraulic system diagrams (half-couplings and coupling heads)
- Graphic symbols for air-hydraulic system diagrams (indicators and switches)
- Graphic symbols for air-hydraulic system diagrams (brakes)
- Pipes and fittings
- Braking system
- Braking system
- Description
- Brakes
- Fault diagnosis
- Tightening torques
- Tools
- Specifications and data - pneumatic system
- Specifications and data - brakes
- Checks on main components of the braking system
- Checks on main components of the braking system
- Main components of the braking system
- Brake repairs
- Front disc brakes sb7 type (vehicleswith partial traction)
- Type sn7 disk brakes
- Sb7 type brake operation
- Checks
- Overhauling brake callipers sb7
- Overhauling brake discs
- Turning and grinding brake discs on the bench
- Turning and grinding brake discs on the vehicle
- Drum brakes
- Front brakes
- Rear brakes
SECTION 15 - BODYWORK - CHASSIS FRAME
Bodywork - chassis frame
- Cab
- Tightening torques
- Tools
- Cab anchoring
- Repairs
- Replacing cab suspension front and rear shock absorbers
- Removing-refitting front mounts and cab stabilizer bar
- Replacing hydraulic cylinder for cab tilting
- Replacing the windshield
- Replacing the winding window
- Replacing the window winder
- Replacing the fixed window
- Replacing sunroof
- Cab ventilation and heating unit
- Chassis frame
- Repairs and checks
- Precautions
SECTION 16 - SCHEDULED MAINTENANCE
Scheduled maintenance
- Scheduled maintenance
- Extra plan operations
- Checks and/or maintenance work
- Diagram of points for checks and/or maintenance work
- Diagram of points for checks and/or maintenance work
- Checks and/or maintenance work
- M1 service
- M2 service
- M3 service
- M4 service (only for kilometric intervals)
- Extra plan maintenance
- Ep2 service
- Ep3 service
- Ep4 service
- Ep5 service