Harley Davidson Sportster Models (2013) - Service Repair Manual - Wiring Diagrams

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HARLEY DAVIDSON SPORTSTER MODELS (2013) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS

- English Service Manual and Wiring Diagrams, to motorcycles Harley Davidson Sportster Models (2013).


MODELS COVERED

- Harley-Davidson Sportster XL883L SuperLow
- Harley-Davidson Sportster XL883R 883 Roadster
- Harley-Davidson Sportster XL1200C 1200 Custom
- Harley-Davidson Sportster XL1200C ANV
- Harley-Davidson Sportster XL1200X Forty-Eight
- Harley-Davidson Sportster XR1200X
- Harley-Davidson Sportster XL883N Iron 883
- Harley-Davidson Sportster XL1200V Seventy-Two
- Harley-Davidson Sportster XL1200CP 1200 Custom
- Harley-Davidson Sportster XL1200CA 1200 Custom Limited A
- Harley-Davidson Sportster XL1200CB 1200 Custom Limited B


CONTENTS:

SERVICE MANUAL

Foreword
Table Of Contents
1. Maintenance
- 1.1 Fastener Torque Values
- 1.2 General
- 1.3 Fuel And Oil
- 1.4 Bulb Requirements
- 1.5 Maintenance Schedule
- 1.6 Engine Oil And Filter
- 1.7 Air Filter
- 1.8 Tires And Wheels
- 1.9 Primary Chain
- 1.10 Transmission Lubricant
- 1.11 Clutch
- 1.12 Drive Belt And Sprockets
- 1.13 Throttle Control
- 1.14 Cable And Chassis Lubrication
- 1.15 Brakes
- 1.16 Brake Pads And Discs: Xl Models
- 1.17 Brake Pads And Discs: Xr 1200x
- 1.18 Spark Plugs
- 1.19 Steering Head Bearings
- 1.20 Critical Fasteners
- 1.21 Engine Mounts And Stabilizer Links
- 1.22 Battery Maintenance
- 1.23 Exhaust System
- 1.24 Wheel Alignment
- 1.25 Suspension Adjustments
- 1.26 Headlamp Alignment
- 1.27 Storage
- 1.28 Troubleshooting
2. Chassis
- 2.1 Fastener Torque Values
- 2.2 Specifications
- 2.3 Vehicle Identification Number (Vin)
- 2.4 Tires
- 2.5 Wheels
- 2.6 Wheel Lacing
- 2.7 Checking And Truing Wheels
- 2.8 Front Brake Master Cylinder
- 2.9 Front Brake Caliper: Xl Models
- 2.10 Front Brake Caliper: Xr 1200x
- 2.11 Rear Brake Master Cylinder: Xl Models
- 2.12 Rear Brake Master Cylinder: Xr 1200x
- 2.13 Rear Brake Master Cylinder Reservoir
- 2.14 Rear Brake Caliper: Xl Models
- 2.15 Rear Brake Caliper: Xr 1200x
- 2.16 Brake Lines
- 2.17 Bleeding Brakes
- 2.18 Left Side Cover
- 2.19 Front Fork: Xl Models
- 2.20 Front Fork: Xr 1200x
- 2.21 Fork Stem And Bracket Assembly
- 2.22 Belt Guard And Debris Deflector
- 2.23 Rear Fork
- 2.24 Shock Absorbers
- 2.25 Stabilizer Links
- 2.26 Front Engine Mount/Isolator
- 2.27 Rear Engine Mount/Isolator
- 2.28 Throttle Cables: All Models
- 2.29 Clutch Control
- 2.30 Handlebar
- 2.31 Front Fender
- 2.32 Front License Plate: India Models
- 2.33 Rear Fender: All Xl Models Except Xl 883n, Xl 1200x/V
- 2.34 Rear Fender And License Plate Bracket: Xl 883n, Xl 1200x/V
- 2.35 Rear Fender: Xr 1200x
- 2.36 Saree Guard: India Models
- 2.37 Rear License Plate: India Models
- 2.38 Jiffy Stand
- 2.39 Seat
- 2.40 Rider Foot Controls: Xl Mid-Mount Controls
- 2.41 Rider Foot Controls: Xl Forward Controls
- 2.42 Rider Foot Controls: Xr 1200x
- 2.43 Passenger Footrests
- 2.44 Fork Lock
- 2.45 Medallions, Serialized Badges And Tank Emblems
3. Engine
- 3.1 Fastener Torque Values
- 3.2 Specifications
- 3.3 Oil Pressure
- 3.4 Crankcase Breathing System
- 3.5 Troubleshooting
- 3.6 Engine Lubrication System
- 3.7 How To Use This Section
- 3.8 Top End Service
- 3.9 Bottom End Service
- 3.10 Removing Engine From Chassis
- 3.11 Installing Engine In Chassis
- 3.12 Precision Cooling System: Xr 1200x
- 3.13 Top End Overhaul: Disassembly
- 3.14 Cylinder Head
- 3.15 Cylinder And Piston
- 3.16 Top End Overhaul: Assembly
- 3.17 Bottom End Overhaul: Disassembly
- 3.18 Gearcase: Xl Models
- 3.19 Crankcase
- 3.20 Oil Pump: Xl Models
- 3.21 Oil Pump: Xr 1200x
- 3.22 Bottom End Overhaul: Assembly
- 3.23 Oil Filter Mount
- 3.24 Oil Tank
4. Fuel System
- 4.1 Fastener Torque Values
- 4.2 Specifications: Fuel System
- 4.3 Air Cleaner Assembly
- 4.4 Fuel Tank: Xl Models
- 4.5 Fuel Tank: Xr 1200x
- 4.6 Throttle Position Sensor (Tps)
- 4.7 Engine Temperature (Et) Sensor
- 4.8 Induction Module: Xl Models
- 4.9 Induction Module: Xr 1200x
- 4.10 Idle Air Control (Iac)
- 4.11 Temperature Manifold Absolute Pressure (Tmap) Sensor
- 4.12 Oxygen (O2) Sensor
- 4.13 Exhaust System: Xl Models
- 4.14 Exhaust System: Xr 1200x
- 4.15 Fuel Injectors
- 4.16 Fuel Pump
- 4.17 Fuel Filter Element
- 4.18 Fuel Pressure Test
- 4.19 Intake Leak Test
- 4.20 Evaporative Emissions Control
5. Drive/Transmission
- 5.1 Fastener Torque Values
- 5.2 Specifications: Drive
- 5.3 Primary Cover
- 5.4 Primary Drive And Clutch: Xl Models
- 5.5 Primary Drive And Clutch: Xr 1200x
- 5.6 Drive Belt
- 5.7 Transmission Power Flow
- 5.8 Case Disassembly For Transmission Removal
- 5.9 Transmission Removal And Disassembly
- 5.10 Transmission Assembly
- 5.11 Main Drive Gear And Bearing
- 5.12 Transmission Right Case Bearings
- 5.13 Transmission Left Case Bearings
- 5.14 Transmission Installation
- 5.15 Transmission Sprocket
6. Electrical
- 6.1 Fastener Torque Values
- 6.2 Specifications: Electrical
- 6.3 Fuses And Relays
- 6.4 Speedometer: Xl Models
- 6.5 Speedometer And Tachometer: Xr 1200x
- 6.6 Electronic Control Module (Ecm)
- 6.7 Turn Signal And Security Module (Tsm/Tssm/Hfsm)
- 6.8 Battery Cables
- 6.9 Battery Tray
- 6.10 Starter
- 6.11 Ignition Switch
- 6.12 Spark Plug Cables
- 6.13 Ignition Coil
- 6.14 Headlamp
- 6.15 Indicator Lamp Module
- 6.16 Tail Lamp: All Models Except Xl 883n/Xl 1200x/V
- 6.17 License Plate Lamp Module: Xl 883n, Xl 1200x/V
- 6.18 Front Turn Signals
- 6.19 Rear Turn Signals
- 6.20 Rear Lighting Converter Module: Xl 883n, Xl 1200x/V (Dom)
- 6.21 Rear Stop Lamp Switch
- 6.22 Crank Position Sensor (Ckp)
- 6.23 Voltage Regulator
- 6.24 Alternator
- 6.25 Vehicle Speed Sensor (Vss)
- 6.26 Neutral Indicator Switch
- 6.27 Main Wiring Harness
- 6.28 Electrical Caddies
- 6.29 Jiffy Stand Sensor (Jss): International Models
- 6.30 Security System/Optional Siren
- 6.31 Oil Pressure Switch
- 6.32 Horn
- 6.33 Handlebar Switch Assemblies
- 6.34 Right Handlebar Switches
- 6.35 Left Handlebar Switches
- 6.36 Personal Identification Number (Pin)
- 6.37 H-Dsss Actuation
- 6.38 Tsm/Hfsm: Password Learn
A. Appendix A Connector Repair
- A.1 Autofuse Unsealed Electrical Connector
- A.2 Bosch Compact 1.1m Connector
- A.3 Delphi 100w Micro-Pack Sealed Connector
- A.4 Delphi 150 Metri-Pack Sealed Connector
- A.5 Delphi 280 Metri-Pack Unsealed Connector
- A.6 Delphi 480 Metri-Pack Unsealed Connectors
- A.7 Delphi 630 Metri-Pack Unsealed Connector
- A.8 Delphi 800 Metri-Pack Sealed Main Fuse Housing
- A.9 Delphi Metri-Pack Terminal Repair
- A.10 Delphi Micro 64 Sealed Connector
- A.11 Delphi Gt 150 Sealed Connector
- A.12 Delphi Gt 280 Sealed 73-Terminal Ecm Connector
- A.13 Deutsch Dt Sealed Connector
- A.14 Deutsch Dt Sealed Terminal Repair
- A.15 Deutsch Dtm Sealed Mini Terminal Repair
- A.16 Deutsch Dtm Sealed Solid Barrel Mini Terminal Repair
- A.17 Jae Mx19 Sealed Connector
- A.18 Molex Cmc Sealed Connector
- A.19 Molex Mx 150 Sealed Connector
- A.20 Tyco 070 Multilock Unsealed Connector
- A.21 Tyco Get 64 Sealed Connector
- A.22 Tyco Mcp Sealed Connector
- A.23 Sealed Splice Connector
B. Appendix B Wiring
- B.1 Connectors
- B.2 Wiring Diagrams
C. Appendix C Compensating Sprocket
- C.1 Compensating Sprocket
D. Appendix D Conversions
- D.1 Metric Conversion
- D.2 Fluid Conversions
- D.3 Torque Conversions
E. Appendix E Glossary
- E.1 Glossary
Tools
Torque Values
Index


ELECTRICAL DIAGNOSTIC MANUAL

Foreword
Table Of Contents
1. General Information
- 1.1 Specifications And Component Locations
- 1.2 Diagnostic Tools
- 1.3 Diagnostics And Troubleshooting
2. Initial Diagnostics And Serial Data
- 2.1 Initial Diagnostics
- 2.2 Serial Data Communication
- 2.3 Dtc U1016, U1064, U1097, U1098, U1255
- 2.4 Dtc U1300, U1301 Or Bus Er
3. Starting And Charging
- 3.1 Battery Testing
- 3.2 Starting System
- 3.3 Testing Starter On Motorcycle
- 3.4 Testing Starter On Bench
- 3.5 Charging System
- 3.6 Dtc B0563, P0562, P0563
- 3.7 Dtc B1006, B1007
4. Instruments
- 4.1 Instruments
- 4.2 Dtc B1004, B1005
- 4.3 Dtc B1008
- 4.4 No Instrument Power
- 4.5 Indicator Lamps
5. Accessories, Horn, Lighting And Security
- 5.1 Accessories
- 5.2 Horn
- 5.3 Turn Signals
- 5.4 Headlamps
- 5.5 Stop Lamps
- 5.6 Running Lamps
- 5.7 Dtc B1121, B1122, B1123, B1124, B1125, B1126
- 5.8 Dtc B1135, B1136, B1141, B1142
- 5.9 Security System
- 5.10 Key Fob
- 5.11 Siren
- 5.12 Service And Emergency Functions And Configurations
- 5.13 Fails To Disarm
- 5.14 Dtc B1131, B1132
- 5.15 Dtc B1134
- 5.16 Dtc B1143, B1144, B1145
- 5.17 Dtc B1154, B1155
6. Engine Management
- 6.1 Efi System
- 6.2 Electronic Control Module
- 6.3 Sensors And Drivers
- 6.4 Dtc P0107, P0108
- 6.5 Dtc P0112, P0113
- 6.6 Dtc P0117, P0118
- 6.7 Dtc P0122, P0123
- 6.8 Dtc P0131, P0132, P0134, P0151, P0152, P0154
- 6.9 Dtc P0261, P0262, P0263, P0264
- 6.10 Dtc P0373, P0374
- 6.11 Dtc P0501, P0502
- 6.12 Dtc P0505
- 6.13 Dtc P0603, P0605
- 6.14 Dtc P0661, P0662
- 6.15 Dtc P1009, P1010
- 6.16 Dtc P1001, P1002, P1003, P1004
- 6.17 Dtc P1351, P1352, P1354, P1355
- 6.18 Dtc P1501, P1502
- 6.19 Dtc P1653, P1654
- 6.20 Engine Cranks, But Will Not Start
- 6.21 No Ecm Power
- 6.22 Starts, Then Stalls
- 6.23 Hesitation, Loss Of Power
- 6.24 Misfire At Idle Or Under Load
A. Appendix A Connector Repair
- A.1 Autofuse Unsealed Electrical Connectors
- A.2 Bosch Compact 1.1m Connector
- A.3 Delphi 100w Micro-Pack Sealed Connector
- A.4 Delphi 150 Metri-Pack Sealed Connectors
- A.5 Delphi 280 Metri-Pack Unsealed Connectors
- A.6 Delphi 480 Metri-Pack Unsealed Connectors
- A.7 Delphi 630 Metri-Pack Unsealed Connectors
- A.8 Delphi 800 Metri-Pack Sealed Main Fuse Housing
- A.9 Delphi Metri-Pack Terminal Repair
- A.10 Delphi Micro 64 Sealed Connectors
- A.11 Delphi Gt 150 Sealed Connectors
- A.12 Delphi Gt 280 Sealed 73-Terminal Ecm Connector
- A.13 Deutsch Dt Sealed Connectors
- A.14 Deutsch Dt Sealed Terminal Repair
- A.15 Deutsch Dtm Sealed Mini Terminal Repair
- A.16 Deutsch Dtm Sealed Solid Barrel Mini Terminal Repair
- A.17 Jae Mx19 Sealed Connectors
- A.18 Molex Cmc Sealed Connectors
- A.19 Molex Mx 150 Sealed Connectors
- A.20 Tyco 070 Multilock Unsealed Connector
- A.21 Tyco Get 64 Sealed Connector
- A.22 Tyco Mcp Sealed Connector
- A.23 Sealed Splice Connectors
B. Appendix B Wiring
- B.1 Connectors
- B.2 Wiring Diagrams
C. Appendix C Conversions
- C.1 Metric Conversion
- C.2 Fluid Conversions
- C.3 Torque Conversions
D. Appendix D Glossary
- D.1 Glossary
Tools
Torque Values
Index