Harley Davidson FLT Models (2002) - Service Repair Manual - Wiring Diagrams

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HARLEY DAVIDSON FLT MODELS (2002) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS

- English Service Manual and Wiring Diagrams, to motorcycles Harley Davidson FLT Models (2002).


MODELS COVERED:

- Harley-Davidson Touring FLHT Model
- Harley-Davidson Touring FLHTC Shrine Model
- Harley-Davidson Touring FLHTC Model
- Harley-Davidson Touring FLHR-I Model
- Harley-Davidson Touring FLHTCU-I Model
- Harley-Davidson Touring FLHR Model
- Harley-Davidson Touring FLHTC-I Model
- Harley-Davidson Touring FLHTCU-I W/SC
- Harley-Davidson Touring FLHP-I Model
- Harley-Davidson Touring FLHTCU-I Shrine
- Harley-Davidson Touring FLHTP-I Model
- Harley-Davidson Touring FLTR Model
- Harley-Davidson Touring FLHRC-I Model
- Harley-Davidson Touring FLTR-I Model
- Harley-Davidson Touring FLHPE-I Model
- Harley-Davidson Touring FLHRSEI Model
 

CONTENTS:

MAIN SERVICE MANUAL
1 - Maintenance
- Troubleshooting 1.1
- Shop Practices 1.2
- Tool Safety 1.3
- Scheduled Maintenance Table 1.4
- Scheduled Maintenance Procedures 1.5
2 - Chassis
- Specifications 2.1
- Front Wheel 2.2
- Rear Wheel 2.3
- Checking Cast Rim Runout 2.4
- Wheel Lacing - 16 Inch Rim 2.5
- Truing Laced Wheel 2.6
- Tires And Tubes 2.7
- Vehicle Alignment 2.8
- Front Brake Master Cylinder 2.9
- Rear Brake Master Cylinder 2.10
- Front Brake Caliper 2.11
- Rear Brake Caliper 2.12
- Bleeding Hydraulic Brakes 2.13
- Front Forks 2.14
- Steering Head Bearings 2.15
- Rear Air Suspension 2.16
- Rear Shock Absorbers 2.17
- Rear Swingarm 2.18
- Throttle Cables (Non-Cruise) 2.19
- Clutch Cable 2.20
- Seat 2.21
- Saddlebag 2.22
- Tour-Pak 2.23
- Tour-Pak Lights/Backrest/Speaker Box 2.24
- Lower Fairing/Glove Boxes (Flhtcu) 2.25
- Upper Fairing/Windshield (Flht/C/U) 2.26
- Upper Fairing/Windshield (Fltr) 2.27
- Windshield/Headlamp Nacelle (Flhr/C) 2.28
- Front Fender 2.29
- Rear Fender 2.30
- Jiffy Stand 2.31
- Exhaust System 2.32
3 - Engine
- Specifications 3.1
- Service Wear Limits 3.2
- General Information 3.3
- How To Use This Section 3.4
- Stripping Motorcycle For Service 3.5
- Assembling Motorcycle After Stripping 3.6
- Removing Engine From Chassis 3.7
- Installing Engine In Chassis 3.8
- Special Tools (For Servicing Of The Twin Cam 88 Engine) 3.9
- Top End Overhaul 3.10
- Bottom End Overhaul 3.11
- Subassembly Service And Repair 3.12
- Piston
- Upper Connecting Rod
- Bottom End
- Cam Support Plate
- Oil Pump
- Crankcase
- Flywheel/Connecting Rod Assembly
4 - Fuel System
- Specifications 4.1
- Fuel System Troubleshooting (Carbureted) 4.2
- Enrichener (Carbureted) 4.3
- Carburetor 4.4
- Air Cleaner 4.5
- Vacuum Operated Fuel Valve (Carbureted) 4.6
- Fuel Tank (Carbureted) 4.7
- Evaporative Emissions Control System 4.8
5 - Electric Starter
- Specifications 5.1
- Starter System 5.2
- Starter Relay 5.3
- Starter 5.4
- Starter Solenoid 5.5
- Starter Jackshaft 5.6
6 - Drive
- Specifications 6.1
- Primary Chain And Sprockets 6.2
- Clutch 6.3
- Secondary Drive Belt And Sprockets 6.4
- Primary Chaincase 6.5
7 - Transmission
- Specifications 7.1
- Transmission Power Flow 7.2
- Shifter Linkage 7.3
- Shifter Cam Assembly/Shifter Forks 7.4
- Clutch Release Cover 7.5
- Mainshaft/Countershaft 7.6
- Main Drive Gear 7.7
- Transmission Case/Oil Pan 7.8
- Notes
8 - Electrical
- Specifications 8.1
- Bulb Chart 8.2
- Ignition Module 8.3
- Engine Sensors 8.4
- Ignition Coil 8.5
- Spark Plugs/Spark Plug Cables 8.6
- Alternator/Stator 8.7
- Voltage Regulator 8.8
- Battery 8.9
- Headlamp (Flhr/C, Flht/C/U) 8.10
- Headlamp (Fltr) 8.11
- Passing Lamps 8.12
- Tail Lamp Assembly 8.13
- Fender Tip Lamps 8.14
- Turn Signal Lamps 8.15
- Turn Signal/Security Module 8.16
- Ignition/Light Key Switch And Fork Lock 8.17
- Fairing Cap Switches (Flhtc/U) 8.18
- Instrument Nacelle Switches (Fltr) 8.19
- Handlebar Switches 8.20
- Stoplight Switches 8.21
- Neutral Switch 8.22
- Horn 8.23
- Cigarette Lighter (Flhtcu, Fltr) 8.24
- Gauges/Instruments (Flht/C/U, Fltr) 8.25
- Gauges/Instruments (Flhr/C) 8.26
- Fuel Level Sender (Carbureted) 8.27
- Cruise Control (Flhrc, Fltr, Flhtcu) 8.28
- Premium Sound System (Flhtc/U, Fltr) 8.29
- Wiring Harnesses And Cables (Flht/C/U) 8.30
9 - Fuel Injection
- Specifications 9.1
- Electrical Bracket Assembly 9.2
- Sensors 9.3
- Fuel Tank (Fuel Injected) 9.4
- Induction Module Assembly 9.5
- Notes
Appendix A - Tools
- Tools A.1
Appendix B - Deutsch Electrical Connectors
- Deutsch Electrical Connectors B.1
- Amp Multilock Electrical Connectors B.2
- Packard Electrical Connectors B.3
- Sealed Butt Splice Connectors B.4
- Amp Electrical Connectors B.5
- Electrical Connector Locations B.6
- Wiring Diagrams B.7
Appendix C - Metric Conversions
- Metric Conversions C.1
- Fastener Torque Values C.2
- Fluid Conversions C.3

ELECTRICAL DIAGNOSTICS MANUAL
1 - Starting / Charging
- Starter Troubleshooting 1.1
- Starting System Diagnosis 1.2
- Starter Activation Circuits 1.3
- Diagnostics/Troubleshooting 1.4
- Starter System Testing 1.5
- Testing Assembled Starter 1.6
- Charging System 1.7
- Battery Load Test 1.8
2 - Instruments
- Gauges And Instruments 2.1
- Speedometer 2.2
- Speedometer Performance Check 2.3
3 - Tsm / Tssm
- Tsm/Tssm Overview 3.1
- Tsm/Tssm Features 3.2
- Tsm/Tssm Vehicle Delivery 3.3
- Tsm/Tssm Turn Signal Functions 3.4
- Tsm/Tssm Bank Angle Function 3.5
- Security System (Tssm) Functions 3.6
- Arming/Disarming Security System (Tssm) 3.7
- Checking For Trouble Codes: Tsm/Tssm 3.8
- Checking For Trouble Codes: Tssm Only 3.9
- Breakout Box: Tsm/Tssm 3.10
- Scanalyzer: Efi Only 3.11
- Initial Diagnostic Check: Tsm/Tssm 3.12
- No Security Lamp At Key On 3.13
- Security Lamp On Continuously 3.14
- Key Fob Signal To Tssm Weak Or Fails 3.15
- Turn Signal Errors 3.16
- Dtc B0563 (Efi), Dtc 11 (Carb) 3.17
- Dtc 25 (Carb Only) 3.18
- Dtc B1131/ B1132 (Efi), Dtc 31/32 (Carb) 3.19
- Dtc B1134 (Efi), Dtc 34 (Carb) 3.20
- Dtc B1135 (Efi), Dtc 35 (Carb) 3.21
- Dtc U1016 (Efi), Dtc 14, 24, 33, 43 (Carb) 3.22
- Tsm/Tssm 3.23
- Tssm Maintenance 3.24
4 - Engine Management (Carb)
- Specifications 4.1
- Diagnostic Introduction 4.2
- Checking For Trouble Codes 4.3
- Scanalyzer: Carb 4.4
- Check Engine Lamp Diagnostics: Carb 4.5
- Breakout Box: Carb 4.6
- Wiggle Test 4.7
- Initial Diagnostic Check 4.8
- No Check Engine Lamp At Key On 4.9
- Check Engine Lamp On Continuously 4.10
- Engine Cranks, But Will Not Start 4.11
- No Ignition Module Power 4.12
- Misfire 4.13
- Dtc 12 4.14
- Dtc 16 4.15
- Dtc 24, 25 4.16
- Dtc 35 4.17
- Dtc 41 4.18
- Dtc 44 4.19
- Dtc 52, 53, 54, 55 4.20
- Ignition Coil 4.21
5 - Engine Management (Efi)
- Specifications 5.1
- Efi System 5.2
- Efi Diagnostic Introduction 5.3
- Checking For Trouble Codes: Efi 5.4
- Scanalyzer: Efi 5.5
- Check Engine Lamp Diagnostics: Efi 5.6
- Breakout Box: Efi 5.7
- Wiggle Test 5.8
- Initial Diagnostic Check: Efi 5.9
- No Check Engine Lamp At Key On 5.10
- Check Engine Lamp On Continuously 5.11
- Engine Cranks, But Will Not Start 5.12
- No Ecm Power 5.13
- Starts, Then Stalls 5.14
- Fuel System Electrical Test 5.15
- System Relay Check 5.16
- Fuel Pressure Test 5.17
- Idle Air Control 5.18
- Misfire At Idle Or Under Load 5.19
- Combustion Absent/Intermittent 5.20
- Dtc P0107, P0108 5.21
- Dtc P0112, P0113 5.22
- Dtc P0117, P0118 5.23
- Dtc P0122, P0123 5.24
- Dtc P0261, P0262, P0263, P0264 5.25
- Dtc P0373, P0374 5.26
- Dtc P0501, P0502 5.27
- Dtc P0562, P0563 5.28
- Dtc P0603, P0605 5.29
- Dtc P1009, P1010 5.30
- Dtc P1351, P1352, P1354, P1355 5.31
- Dtc P1653, P1654 5.32
- Dtc U1016, U1064, U1255 5.33
6 - Premium Sound
- Diagnostic Introduction 6.1
- Diagnostic Mode Overview 6.2
- Breakout Box 6.3
- Radio Symptom 1 6.4
- Radio Symptom 2 6.5
- Radio Symptom 3 6.6
- Radio Symptom 4 6.7
- Radio Symptom 5 6.8
- Radio Symptom 6 6.9
- Radio Symptom 7 6.10
- Radio Symptom 8 6.11
- Radio Symptom 9 6.12
- Radio Symptom 10 6.13
- Radio Symptom 11 6.14
- Radio Symptom 12 6.15
- Radio Symptom 13 6.16
- Radio Symptom 14 6.17
- Radio Symptom 15 6.18
7 - Cruise Control
- Cruise Control 7.1
- Cruise Inoperative Diagnostics 7.2
- Cruise Dropout Diagnostics 7.3
- Cruise Chart A: Initial Diagnostics 7.4
- Cruise Chart B: Resume Switch 7.5
- Cruise Chart C: Cruise Engaged Lamp 7.6
- Cruise Chart D: Cruise Power 7.7
- Cruise Chart E: Cruise Enable 7.8
- Cruise Chart F-1: Brake Lights On 7.9
- Cruise Chart F-2: Brake Lights Off 7.10
- Cruise Chart G: Throttle Switch 7.11
- Cruise Chart H: Speedometer Input 7.12
- Cruise Chart I: Tachometer Input 7.13
8 - Wiring
- Electrical Connector Locations 8.1
- Wiring Diagrams 8.2

FLHRSEI SUPPLEMENT MANUAL
- 1 - Maintenance
- 2 - Chassis
- 3 - Engine
- 4 - Fuel System
- 5 - Electric Starter
- 6 - Drive
- 7 - Transmission
- 8 - Electrical
- 9 - Fuel Injection