KTM 450 SX-F, 505 SX-F, 450 SXS-F Engines - Repair, Service Manual and Electrical Wiring Diagrams

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KTM ENGINE 450 SX-F, 505 SX-F, 450 SXS-F - WORKSHOP, SERVICE, REPAIR MANUAL

- English Service Manual / Repair Manual, for KTM 450 SX-F, 505 SX-F, 450 SXS-F Engines.
 

CONTENTS:

General Information
- Changing The Cooling Liquid
- Checking The Cooling Liquid Level
- Engine Oil
- Changing The Engine Oil
- Changing The Oil Filter
- Checking The Engine Oil Level
- Engine Oil Circuit
- Checking The Oil Pressure
- Checking The Oil Level Of The Hydraulic Clutch
- Bleeding Of The Hydraulic Clutch
- Adjusting The Throttle Cables
- Changing The Front Brake Fluid
- Changing The Rear Brake Fluid
- Special Tools - Engine
Dismounting And Mounting The Engine
- Dismounting The Engine
- Mounting The Engine
Disassembling The Engine
- Preparation
- Draining The Engine Oil
- Removing The Oil Filter
- Removing The Starter
- Removing The Sprocket
- Removing The Ignition Cover
- Removing The Starter Drive
- Removing The Pulse Generator
- Moving The Engine To Ignition Tdc
- Removing The Clutch Cover
- Removing The Clutch
- Removing The Timing Chain Tensioner
- Removing The Camshafts
- Removing The Cylinder Head
- Removing The Cylinder / Piston
- Removing The Timing Chain
- Removing The Rotor
- Removing The Freewheel Hub
- Removing The Primary Gear
- Removing The Oil Pumps
- Removing The Shift Mechanism
- Separating The Engine Case Halves
Servicing Individual Components
- Left Engine Case Half
- Right Engine Case Half
- Water Pump
- Balancer Gear
- Clutch Cover
- Lubrication System
- Crankshaft
- Axial Clearance Of The Crankshaft
- Piston / Cylinder
- Camshafts
- Automatic Decompression
- Radial Clearance Of The Camshaft Bearings
- Camshaft Bearing Bridges
- Cylinder Head
- Timing Chain Tensioner
- Timing Train
- Clutch
- Shift Mechanism
- General Information On Servicing The Transmission
- Main Shaft
- Countershaft
- Starter Drive
- Freewheel Hub
- Ignition Cover / Stator
Assembling The Engine
- Assembling The Engine Case Halves
- Mounting The Shift Mechanism
- Mounting The Oil Pump
- Mounting The Primary Gear
- Mounting The Freewheel Hub
- Mounting The Timing Chain
- Mounting The Piston / Cylinder
- Mounting The Cylinder Head
- Mounting The Timing Chain Tensioner
- Mounting The Camshafts
- Checking The Valve Clearance
- Mounting The Clutch
- Mounting The Clutch Cover
- Mounting The Rotor
- Mounting The Pulse Generator
- Mounting The Starter Drive
- Mounting The Ignition Cover
- Mounting The Sprocket
- Mounting The Starter
- Mounting The Shift Lever
- Filling The Engine With Engine Oil
Electrical
- Ignition System Troubleshooting
- Cdi Unit
- Checking The Ignition Coil
- Checking The Pickup And Stator
- Checking The Throttle Sensor
- Main Fuse
- Checking The Starter
- Checking The Start Relay
- Dismounting And Mounting The Battery
- Charging The Battery
- Checking The Charging Voltage
- Checking For Loss Of Current
- Engine Characteristic
- Static Ignition Values
- Static Generator Values
Fuel System
- Dismounting And Mounting The Carburetor
- Disassembling The Carburetor
- Checking The Choke Slide
- Checking The Accelerator Pump
- Checking The Jet Needle
- Checking The Needle Jet
- Checking The Float Needle Valve
- Checking The Throttle Slide
- Assembling The Carburetor
- Checking/Adjusting The Float Height
- Checking/Adjusting The Throttle Slide Opening
- Checking/Adjusting The Operation Of The Accelerator Pump
- Adjusting The Position Of The Throttle Sensor
- Checking The Throttle Sensor
- Removing And Mounting The Throttle Sensor
- Adjusting The Idle Speed
Trouble Shooting
- Trouble Shooting
Technical Specifications
- Engine
- Chassis
- Mounting Clearances, Wear Limits
- Tightening Torques
Periodic Maintenance Schedule
- 450/505 Sx-F / 450 Sxs-F
Wiring Diagrams
- Wiring Diagram
- Terms/Translations, Cable Colors