Dacia Lodgy - Service Manual - Repair Manual

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DACIA LODGY - WORKSHOP, SERVICE, REPAIR MANUAL

- English Service Manual / Repair Manual for vehicles Dacia Lodgy.

 
CONTENTS:

VEHICLE INFO
- Vehicle Specifications
- Identification
- Precautions For The Repair
- Engines Specifications
- Maintenance Operational Instructions Service
- Maintenance Values Description
- Underbody Heights Adjustment Value
- Vehicle Parts And Consumables For The Repair
- Vehicle Maintenance
- Vehicle - Towing
- Vehicle Panel Gaps Adjustment Value
- Vehicle Sealing Check

AXLES
- Axial Ball Joint Linkage Removal - Refitting
- Ball-Joint Uncoupling Tool Use
- Complete Rear Axle System Removal - Refitting
- Front Axle
- Front Axle Assembly Exploded View
- Front Axle Subframe Removal - Refitting
- Front Axle System Adjustment
- Front Driveshaft Gaiter, Wheel Side Removal - Refitting
- Front Driveshaft Hub Carrier Removal - Refitting
- Front Driveshaft Lower Arm Ball Joint Removal - Refitting
- Front Driveshaft Lower Arm Removal - Refitting
- Front Hub Carrier Assembly Exploded View
- Front Hub Carrier Bearing Removal - Refitting
- Front Anti-Roll Bar Removal - Refitting
- Rear Axle
- Rear Axle Assembly Exploded View
- Rear Axle Rubber Bearing Removal - Refitting
- Rear Hub Carrier Assembly Exploded View
- Track Rod Removal - Refitting
- Tyres Removal - Refitting
- Tyre Pressure Monitor List And Location Of Components
- Pressure Sensor Removal - Refitting
- Wheel Balancing
- Wheel Removal - Refitting

BODY EXTERIOR
- A-Pillar Reinforcement Replacement
- Body Side Rear Lining Replacement
- Body Side, Front Section Replacement
- Bolted Connection With Welded Nut
- Bolted Connection With Welded Stud
- Bonnet Lock Removal - Refitting
- Bonnet Release Cable Removal - Refitting
- Bonnet Strut Removal - Refitting
- B-Pillar Lining Replacement
- B-Pillar Reinforcement Replacement
- B-Pillar Trim Removal - Refitting
- Bulk Head Reinforcement Replacement
- Bulkhead Lower Cross Member Replacement
- Bumper Mounting Replacement
- Centre Floor Front Carpet Removal - Refitting
- Centre Floor Front Side Cross Member Replacement
- Centre Floor Rear Carpet Removal - Refitting
- Centre Floor Reinforcement Replacement
- Centre Floor, Side Section Replacement
- Centre Side Member Replacement
- Connections By Arc Welding Under Shielding Gas Description
- Connections By Bonding Precautions For The Repair
- Connections For Edge To Edge Partial Replacements
- Connections For Partial Replacement By Joggling
- Connections For Partial Replacement By Overlapping
- C-Pillar Upper Trim Removal - Refitting
- Cross Member Under Front Seat Replacement
- Decorative Strip Replacement
- Door Mirror Casing Removal - Refitting
- Door Mirror Glass Removal - Refitting
- Door Mirror Removal - Refitting
- Exterior Body Front Trim Assembly Exploded View
- Exterior Door Handle Removal - Refitting
- Exterior Rear Opening Element Assembly Exploded View
- Exterior Rear View Mirror Control Switch Removal - Refitting
- Front Bumper Assembly Exploded View
- Front Bumper Center Trim Removal - Refitting
- Front Bumper Removal - Refitting
- Front End Panel Removal - Refitting
- Front End Side Cross Member Replacement
- Front Half-Unitreplacement
- Front Impact Cross Member Removal - Refitting
- Front Opening Element Removal - Refitting
- Front Opening Element Soundproofing Removal - Refitting
- Front Seat Rear Mounting Support Replacement
- Front Section Of Front Side Member Closure Panel Replacement
- Front Side Door Check Strap Removal - Refitting
- Front Side Door Exterior Weatherstrip Removal - Refitting
- Front Side Member, Front Section Replacement
- Front Subframe Front Mounting Unit Replacement
- Front Wheel Arch Liner Removal - Refitting
- Front Wheel Arch, Front Section Replacement
- Front Wing Extension Removal - Refitting
- Front Wing Removal - Refitting
- Front Wing Upper Mounting Support Removal - Refitting
- Heater Bulk Head Replacement
- Impact Fault Finding Description
- Inner Rear Wheel Arch Replacement
- Middle Rear Side Member Replacement
- Plastic Material Bodywork Component Repair
- Rear Bumper Assembly Exploded View
- Rear Bumper Removal - Refitting
- Rear Bumper Trim Removal - Refitting
- Rear Cross Member Under Rear Seat Replacement
- Rear End Panel Lining Replacement
- Rear End Panel Replacement
- Rear Floor Centre Cross Member Replacement
- Rear Floor Front Cross Member Replacement
- Rear Floor, Front Section Replacement
- Rear Floor, Rear Section Replacement
- Rear Light Mounting Replacement
- Rear Quarter Panel Window Removal - Refitting
- Rear Screen Removal - Refitting
- Rear Section Of Rear Floor Central Cross Member Replacement
- Rear Side Door Exterior Weatherstrip Removal - Refitting
- Rear Side Door Window Run Channel Removal - Refitting
- Rear Side Member Assembly Replacement
- Rear Side Member Extension Replacement
- Rear Wheel Arch Liner Removal - Refitting
- Rear Wing Panel Replacement
- Replacing A Non-Removable Component Description
- Riveted Connections
- Roof Bar Removal - Refitting
- Roof Centre Cross Member Replacement
- Roof Front Cross Member Replacement
- Roof Panel Arch Replacement
- Roof Rear Cross Member Replacement
- Roof Replacement
- Scuttle Side Panel Replacement
- Scuttle Side Panel Upper Reinforcement Replacement
- Side Decorative Strips Removal - Refitting
- Side Opening Elements Double Seal Removal - Refitting
- Side Roof Rail Rear Lining Replacement
- Sill Panel Closure Panel Replacement
- Sill Panel Rear Reinforcement Replacement
- Sill Panel Reinforcement Replacement
- Sill Panelreplacement
- Straightening A Component Description
- Structural Body Work Documentation Description
- Structural Components To Be Positioned On The Repair Bench Description
- Subframe Specifications
- Vehicle Involved In An Impact Bodywork Impact Fault Finding
- Vehicle Involved In An Impact Mechanical Impact Fault Finding
- Vehicle On Repair Bench Description
- Vehicle Structure, Centre Section Description
- Vehicle Structure, Front Section Description
- Vehicle Structure, Removable Section Description
- Vehicle Structure, Side Section Description
- Window Detachment Description
- Windows Repair
- Windscreen Aperture Lower Cross Member Closure Panel Replacement
- Windscreen Aperture Lower Cross Member Replacement
- Windscreen Pillar Lining Replacement
- Windscreen Pillar Trim Removal - Refitting
- Windscreen Removal - Refitting

BODY INTERIOR
- Centre Console Removal - Refitting
- Child Safety Switch Removal - Refitting
- Dashboard Assembly Exploded View
- Dashboard Removal - Refitting
- Emergency Spare Wheel Carrier Removal - Refitting
- Front Headrest Removal - Refitting
- Front Seat Assembly Exploded View
- Front Seat Base Trim Removal - Refitting
- Front Seat Belt Buckle Removal - Refitting
- Front Seat Headrest Guide Removal - Refitting
- Front Seatback Frame Removal - Refitting
- Front Seatback Trim Removal - Refitting
- Front Side Air Distribution Duct Removal - Refitting
- Front Side Door Electric Window Mechanism Removal - Refitting
- Front Side Door Interior Opening Control Removal - Refitting
- Front Side Door Lock Barrel Removal - Refitting
- Front Side Door Lock Removal - Refitting
- Front Side Door Manual Window Winder Mechanism Removal - Refitting
- Front Side Door Seal Removal - Refitting
- Front Side Door Slide Mounting Removal - Refitting
- Front Side Door Sliding Window Removal - Refitting
- Front Side Door Striker Panel Removal - Refitting
- Front Side Door Window Run Channel Removal - Refitting
- Front Side Door Window Winder Handle Removal - Refitting
- Front Side Opening Element Protective Strip Removal - Refitting
- Front Side Opening Element Removal - Refitting
- Instrument Panel Removal - Refitting
- Interior Rear-View Mirror Removal - Refitting
- Quarter Panel Trim Removal - Refitting
- Rear Bench Seat Assembly Exploded View
- Rear Bench Seat Headrest Guide Removal - Refitting
- Rear Headrest Removal - Refitting
- Rear Opening Element Adjustment
- Rear Opening Element Removal - Refitting
- Rear Seat Base Trim Removal - Refitting
- Rear Seat Belt Buckle Removal - Refitting
- Rear Seatback Trim Removal - Refitting
- Rear Side Door Check Strap Removal - Refitting
- Rear Side Door Electric Window Mechanism Removal - Refitting
- Rear Side Door Interior Opening Control Removal - Refitting
- Rear Side Door Lock Removal - Refitting
- Rear Side Door Manual Window Winder Mechanism Removal - Refitting
- Rear Side Door Seal Removal - Refitting
- Rear Side Door Slide Mounting Removal - Refitting
- Rear Side Door Sliding Window Removal - Refitting
- Rear Side Door Striker Panel Removal - Refitting
- Rear Side Door Window Winder Handle Removal - Refitting
- Rear Side Opening Element Protective Strip Removal - Refitting
- Rear Side Opening Element Removal - Refitting
- Rear Side Seat Belt Removal - Refitting
- Screen Wiper Switch Removal - Refitting
- Scuttle Panel Grille Removal - Refitting
- Sound Proofing Products Before Assembly
- Sun Visor Removal - Refitting
- Tailgate Lock Barrel Removal - Refitting
- Tailgate Lock Removal - Refitting
- Tailgate Seal Removal - Refitting
- Tailgate Strut Removal - Refitting

BRAKES
- ABS System
- Brake Fluid Specifications
- Brake Pedal Removal - Refitting
- Brake Servo Non-Return Valve Removal - Refitting
- Brake Servo Removal - Refitting
- Braking Control Assembly Exploded View
- Front Brake Calliper Assembly Exploded View
- Front Brake Calliper Mounting Removal - Refitting
- Front Brake Calliper Removal - Refitting
- Front Brake Calliper Repair I
- Front Brake Calliper Repair II
- Front Brake Disc Description
- Front Brake Disc Protector Removal - Refitting
- Front Brake Disc Removal - Refitting
- Front Brake Hose Removal - Refitting
- Front Brake Pads Removal - Refitting
- Hydraulic Brake Unit Removal - Refitting
- Hydraulic Unit - Front Left-Hand Calliper Brake Pipe Removal - Refitting
- Hydraulic Unit - Front Right-Hand Calliper Brake Pipe Removal - Refitting
- Hydraulic Unit - Master Cylinder Brake Pipe Removal - Refitting
- Hydraulic Unit - Underbody Union Brake Pipe Removal - Refitting
- Master Cylinder Removal - Refitting
- Parking Brake Assembly Exploded View
- Parking Brake Cables Removal - Refitting
- Parking Brake Lever Adjustment
- Pedal Assembly Exploded View
- Pedal Assembly Mechanism Precautions For The Repair
- Rear Brake Cylinder Removal - Refitting
- Rear Brake Drum Description
- Rear Drum Brake Assembly Exploded View
- Rear Brake Lining Removal - Refitting
- Rear Drum Bearing Removal - Refitting
- Rigid Brake Pipe Removal - Refitting
- Rigid Brake Pipe Repair
- Vacuum Pump Removal - Refitting

ELECTRICAL
- Alternator Pulley Removal - Refitting
- Alternator Removal - Refitting
- Battery Removal - Refitting
- Battery Tray Mounting Replacement
- Cigarette Lighter Removal - Refitting
- Control - Signals List And Location Of Components
- Earths On Body List And Location Of Components
- Electrical Accessories Socket Removal - Refitting
- Electrical Resistance Spot Welding Connection Precautions For The Repair
- Electrical Resistance Spot Welding Connection With Direct Access
- Electrical Resistance Spot Welding Connection With Indirect Access
- Electrical Resistance Spot Welding Connection With Three Thicknesses
- Engine Wiring Removal - Refitting
- Front Electric Window Switch On Passenger Door Removal - Refitting
- Front Electric Window Switches On Driver’s Door Removal - Refitting
- Front Signals - Lighting Assembly Exploded View
- Front Speakers Removal - Refitting
- Hazard Warning Lights Switch Removal - Refitting
- Headlining Removal - Refitting
- Ignition Switch Removal - Refitting
- Immobiliser System List And Location Of Components
- Inhibitor Switch Removal - Refitting
- Interior Light Removal - Refitting
- Luggage Compartment Light Removal - Refitting
- Parking Distance Control Buzzer Removal - Refitting
- Parking Distance Control Computer Removal - Refitting
- Parking Distance Control List And Location Of Components
- Parking Distance Control Switch Removal - Refitting
- Pedal Switches Adjustment
- Proximity Sensor Preparation And Paint Range
- Radio Aerial Removal - Refitting
- Radio Control Satellite Removal - Refitting
- Radio List And Location Of Components
- Radio Removal - Refitting
- Rear Electric Window Switch Removal - Refitting
- Rear Signals - Lighting Assembly Exploded View
- Rear Speakers Removal - Refitting
- Rear Wheel Speed Sensor Removal - Refitting
- Remote Headlight Beam Adjustment Control Removal - Refitting
- Rotary Switch Adjustment
- Rotary Switch Removal - Refitting
- Switch Removal - Refitting
- Transponder Ring Removal - Refitting
- Uch Removal - Refitting
- “Hands-Free” Microphone Removal - Refitting
- 3rd Brake Light Removal - Refitting

ENGINE
- Accessories Belt - Crankshaft Accessories Pulley Removal - Refitting
- Belt Tension Checking Tool Use
- Camshaft Check
- Camshaft Position Sensor Removal - Refitting
- Camshaft Removal - Refitting
- Camshaft Seal, Timing End Removal - Refitting
- Camshaft Timing Sprocket Stud Removal - Refitting
- Conrod Bearing Shell Removal - Refitting
- Crankshaft Check
- Crankshaft Position Sensor Removal - Refitting
- Crankshaft Removal - Refitting
- Crankshaft Seal On Timing End Removal - Refitting
- Crankshaft Seal, Gearbox End Removal - Refitting
- Cylinder Block Check
- Cylinder Block Cleaning
- Cylinder Block Removal - Refitting
- Cylinder Head Check
- Cylinder Head Cleaning
- Cylinder Head Removal - Refitting
- Cylinder Head Stripping - Rebuilding
- Damper Valve Removal - Refitting
- Engine Compartment Connection Unit List And Location Of Components
- Engine Mounting Replacement
- Engine New Replacement
- Engine Oil - Oil Filter Draining - Filling
- Engine Oil Specifications
- Engine Precautions For The Repair
- Engine Standard Replacement
- Engine Support Equipment Use
- Engine-Gearbox Unit Support Assembly Exploded View
- Engine - Gearbox Assembly Removal - Refitting
- Flap Removal - Refitting
- Flywheel Removal - Refitting
- Heater Plug Removal Tool Use
- Heater Plugs Removal - Refitting
- Left-Hand Suspended Engine Mounting Removal - Refitting
- Lower Cover Removal - Refitting
- Lower Engine Tie-Bar Removal - Refitting
- Multifunction Support Removal - Refitting
- Oil Pressure Check
- Oil Pressure Sensor Removal - Refitting
- Oil Pump Removal - Refitting
- Oil-Coolant Heat Exchanger Removal - Refitting
- Piston - Con Rod Check
- Piston - Con Rod Removal - Refitting
- Piston Base Cooling Jet Removal - Refitting
- Pressure At End Of Compression Check
- Right-Hand Suspended Engine Mounting Removal - Refitting
- Running Gear Refitting
- Timing Belt Removal - Refitting
- Valve Check

EXHAUST
- Exhaust Precautions For The Repair
- Exhaust Assembly Under Body Exploded View
- Exhaust Gas Recirculation Assembly Removal - Refitting
- Exhaust Gas Recirculation Rigid Pipe Removal - Refitting
- Exhaust Gas Recirculation Solenoid Valve Removal - Refitting
- Exhaust Gas Temperature Sensor Removal - Refitting
- Exhaust Manifold Removal - Refitting
- Intermediate Pipe Removal - Refitting
- Particle Filter Pressure Sensor Removal - Refitting
- Particle Filter Removal - Refitting
- Particle Filter Cleaning
- Silencer Removal - Refitting
- Catalytic Converter Removal - Refitting

FUEL SUPPLY
- Air Filter System
- Air Filter Removal - Refitting
- Air Filter Unit Removal - Refitting
- Air Flow Meter Removal - Refitting
- Diesel Injection Precautions For The Repair I
- Diesel Injection Precautions For The Repair II
- Diesel Injection Computer Removal - Refitting
- Diesel Injector Fuel Return Rail Removal - Refitting
- Diesel Injector Removal - Refitting
- Fuel Circuit Drain
- Fuel Filter Removal - Refitting
- Fuel Level Sensor Module Removal - Refitting
- Fuel Pipes Repair
- Fuel Tank Assembly Exploded View
- Fuel Tank Draining
- Fuel Tank Removal - Refitting
- High Pressure Pipe Between Pump And Rail Removal - Refitting
- High Pressure Pump Removal - Refitting
- Injector Leak Flow Check
- Injector Rail Protector Removal - Refitting
- Injector Rail Removal - Refitting
- Intercooler Air Inlet Pipe Removal - Refitting
- Intercooler Air Outlet Pipe Removal - Refitting
- Intercooler Removal - Refitting
- Lpg Level Sensor Removal - Refitting
- Lpg Tank Module Removal - Refitting
- Lpg Tank Solenoid Valve Removal - Refitting
- Starter Removal - Refitting
- Turbocharger Removal - Refitting
- Turbocharger Oil Pipe Removal - Refitting
- Turbocharger Outlet Exhaust Gas Duct Removal - Refitting

HVAC
- Air Distribution Circuit Assembly Exploded View
- Cabin Filter Removal - Refitting
- Compressor - Condenser Connecting Pipe Removal - Refitting
- Compressor Removal - Refitting
- Condenser Removal - Refitting
- Control Panel Removal - Refitting
- Distribution Unit Removal - Refitting
- Evaporator Cleaning
- Fan Assembly Removal - Refitting
- Filter Unit Assembly Removal - Refitting
- Heated Seat Pad Removal - Refitting
- Heater Matrix Removal - Refitting
- Heating Resistors Removal - Refitting
- Passenger Compartment Cooling Assembly Exploded View
- Passenger Compartment Heating And Ventilation Assembly Exploded View

REFRIGERATION
- Engine Cooling System Specifications
- Engine Cooling Fan Assembly Removal - Refitting
- Engine Cooling System Check
- Coolant Circuit Assembly Exploded View
- Coolant Pump Inlet Pipe Removal - Refitting
- Coolant Pump Removal - Refitting
- Coolant Temperature Sensor Removal - Refitting
- Cooling Radiator Removal - Refitting
- Cooling Radiator Repair
- Cooling System Draining - Refilling
- Cooling Unit Removal - Refitting
- Expansion Bottle Removal - Refitting
- Expansion Valve - Intermediate Pipe Connecting Pipe At The Expansion Valve Outlet Removal - Refitting
- Expansion Valve Removal - Refitting

RESTRAINTS
- Airbag Computer Removal - Refitting
- Driver’s Frontal Airbag Removal - Refitting
- Front (Chest-Level) Side Airbag Removal - Refitting
- Front Side Seat Belt Removal - Refitting
- Passenger’s Frontal Airbag Removal - Refitting
- Rear Centre Seat Belt Removal - Refitting

STEERING
- Steering Assembly Check
- Steering Assembly Exploded View
- Steering Box Gaiter Removal - Refitting
- Steering Box Removal - Refitting
- Steering Column Adjustment Handle Removal - Refitting
- Steering Column Removal - Refitting
- Steering Column Switch Assembly Removal - Refitting
- Steering Wheel Angle Sensor Removal - Refitting
- Steering Wheel Removal - Refitting
- Steering Wheel Switch Removal - Refitting
- Power-Assisted Steering Assembly Exploded View
- Power-Assisted Steering Circuit Bleeding
- Power-Assisted Steering Pump Pulley Removal - Refitting

SUSPENSION
- Front Shock Absorber And Spring Removal - Refitting
- Rear Suspension Spring Removal - Refitting
- Shock Absorber Removal - Refitting

TRANSMISSION
- Clutch Precautions For The Repair
- Clutch Circuit Bleed
- Clutch Circuit Removal - Refitting
- Clutch Housing Bearing Removal - Refitting
- Clutch Master Cylinder Removal - Refitting
- Clutch Pedal Removal - Refitting
- Clutch Thrust Bearing Removal - Refitting
- Differential Output Seal Removal - Refitting
- Engine-Gearbox Unit Support Assembly Exploded View
- Front Left-Hand Driveshaft Gaiter, Gearbox Side Removal - Refitting
- Front Left-Hand Driveshaft Removal - Refitting
- Front Right-Hand Driveshaft Gaiter, Gearbox Side Removal - Refitting
- Front Right-Hand Driveshaft Removal - Refitting
- Front Wheel Speed Sensor Removal - Refitting
- Gear Control Unit Removal - Refitting
- Gearbox Shaft Adjustment
- Gearbox Shaft Removal - Refitting
- Gearbox Support Equipment Use
- Input Shaft Lip Seal Removal - Refitting
- Manual Gearbox Identification
- Manual Gearbox Specifications
- Manual Gearbox Check
- Manual Gearbox Differential Bearing Removal - Refitting
- Manual Gearbox Differential Removal - Refitting
- Manual Gearbox List And Location Of Components
- Manual Gearbox Oil Specifications
- Manual Gearbox Oils Draining - Filling
- Manual Gearbox Removal - Refitting
- Manual Gearbox Repair
- Manual Gearbox Selector Shaft Removal - Refitting
- Mechanism Housing Bearing Removal - Refitting
- Mechanism Housing Removal - Refitting
- Output Shaft Stripping - Rebuilding
- Pedal Assembly Exploded View
- Pressure Plate - Disc Removal - Refitting
- Reverse Gear Shaft Removal - Refitting
- Reverse Gear Switch Removal - Refitting
- 5th Gear Housing Removal - Refitting
- 5th Gear Sprockets And Synchronisers Removal - Refitting