Arctic Cat Alterra All Models (2016-2019) - Repair, Service and Maintenance Manual

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ARCTIC CAT ALTERRA ALL MODELS (2016-2019) - WORKSHOP, SERVICE, REPAIR MANUAL

- English Service Manual / Repair Manual, to vehicles Arctic Cat Alterra All Models (2016-2019).


MODELS INCLUDED:

- 2019 Alterra TBX / MudPro 700
- 2016 Alterra 450
- 2016 Alterra 500/550/701
- 2017 Alterra 300
- 2017 Alterra 400
- 2017 Alterra 700
- 2017 Alterra 90/DVX 90
- 2017 Alterra TRV/500/550/700/1000
- 2018 Alterra / DVX 90
- 2018 Alterra 150
- 2018 Alterra 300
- 2018 Alterra 500
- 2018 Alterra 700- 700 XT Service-CTO
- 2018 Alterra 700 XT
- 2018 Alterra TBX 700 / Mud Pro 700 LTD
- 2018 Alterra VLX 700
- 2019 Alterra 150
- 2019 Alterra 300
- 2019 Alterra 450
- 2019 Alterra 570 / 700
- 2019 Alterra 90 / DVX 90
- 2016 Alterra 400




CONTENTS:


front cover
table of contents
- general information/foreword
- specifications
- torque specifications
- torque conversions (ft-lb/n-m)
- gasoline - oil - lubricant
- filling gas tank
- recommended gasoline
- recommended engine/ transmission oil
- recommended front differential/rear drive lubricant
- preparation for storage
- preparation after storage
- periodic maintenance/tune-up
- special tools
- air filter
- cleaning and inspecting filter
- checking and cleaning drain
- valve/tappet clearance
- checking
- adjusting
- testing engine compression
- spark plug
- muffler/spark arrester
- engine/transmission oil - filter
- front differential/rear drive lubricant
- driveshaft/coupling
- shift lever
- checking adjustment
- adjusting
- hydraulic brake systems
- checking/bleeding
- inspecting hoses
- checking/replacing pads
- burnishing brake pads
- checking/replacing v-belt
- removing
- checking
- installing
- steering/body/controls
- front rack/body panel/fender
- removing
- cleaning and inspecting
- installing
- rear rack/body panel
- removing
- cleaning and inspecting
- installing
- steering post/tie rods
- removing
- cleaning and inspecting
- installing
- lcd gauge
- replacing
- handlebar grip
- removing
- installing
- throttle control
- removing
- installing
- adjusting
- steering knuckles
- removing and disassembling
- cleaning and inspecting
- assembling and installing
- front wheel alignment
- exhaust system
- removing muffler
- inspecting muffler
- installing muffler
- seat
- removing/installing
- lights
- headlights
- taillights-brakelights
- running lights
- checking/adjusting headlight aim
- troubleshooting
- engine/transmission
- special tools
- troubleshooting
- removing engine/ transmission
- top-side components
- removing top-side components
- a. cylinder head cover/rocker arms b. cylinder head/camshaft
- c. cylinder d. piston
- servicing top-side components
- valve assembly
- cleaning/inspecting cylinder head cover
- removing valves
- measuring valve guide (bore)
- servicing valves/valve guides/valve seats
- installing valves
- piston assembly
- inspecting piston
- removing piston rings
- measuring piston-ring end gap (installed)
- measuring piston pin, connecting rod small end, and piston-pin bore
- measuring piston skirt/cylinder clearance
- installing piston rings
- cylinder/cylinder head assembly
- cleaning/inspecting cylinder head
- measuring cylinder head distortion
- cleaning/inspecting cylinder
- inspecting cam chain guide
- honing cylinder
- measuring camshaft runout
- measuring camshaft lobe height
- inspecting camshaft bearing journal
- inspecting camshaft spring/unloader pin
- installing top-side components
- a. piston b. cylinder
- c. cylinder head/camshaft d. cylinder head cover/rocker arms
- left-side components
- removing left-side components
- a. cover/stator assembly
- b. rotor/flywheel c. starter motor
- servicing left-side components
- inspecting starter clutch/gear
- replacing starter clutch assembly
- replacing starter gear bearing
- installing left-side components
- a. starter idler gears b. rotor/flywheel
- c. cover
- right-side components
- removing right-side components
- a. v-belt cover b. driven pulley c. clutch cover
- d. centrifugal clutch assembly e. oil pump drive gear f. oil pump driven gear g. oil pump
- servicing right-side components
- inspecting centrifugal clutch shoe
- inspecting centrifugal clutch housing
- inspecting primary one-way drive
- inspecting oil pump
- driven pulley assembly
- installing right-side components
- a. oil pump
- b. clutch cover c. fixed drive face d. movable drive face
- center crankcase components
- separating crankcase halves
- disassembling crankcase half
- servicing center crankcase components
- secondary gears
- checking backlash
- correcting backlash
- checking tooth contact
- correcting tooth contact
- crankshaft assembly
- measuring connecting rod (small end inside diameter)
- measuring connecting rod (small end deflection)
- measuring connecting rod (big end side-to-side)
- measuring connecting rod (big end width)
- measuring crankshaft (runout)
- measuring crankshaft (web-to-web)
- countershaft
- disassembling
- assembling
- assembling crankcase half
- joining crankcase halves
- installing engine/transmission
- fuel/lubrication/cooling
- special tools
- electric choke
- removing
- inspecting/testing
- installing
- carburetor
- removing
- disassembling
- cleaning and inspecting
- assembling
- installing
- throttle cable free-play
- engine rpm (idle)
- gas tank
- removing
- cleaning and inspecting
- installing
- oil pump
- testing oil pump pressure
- oil cooler
- removing
- installing
- troubleshooting
- electrical system
- testing electrical components
- special tools
- battery
- maintenance charging
- charging
- ignition switch
- voltage
- resistance
- ignition coil
- resistance
- primary winding
- spark plug cap
- ignition timing
- accessory receptacle/connector
- voltage
- switches
- voltage (brakelight)
- resistance (brakelight)
- resistance (hi beam)
- resistance (lo beam)
- resistance (running lights)
- resistance (emergency stop)
- resistance (reverse override)
- resistance (drive select)
- voltage (drive select)
- resistance (gear position)
- fan motor
- lights
- voltage (headlights)
- voltage (running lights)
- voltage (taillights)
- voltage (brakelights)
- fuse block/power distribution module
- fuses
- relays
- sensors/components
- speed sensor
- oil temperature and cooling fan
- rpm limiter
- stator coil
- voltage (charging coil - no load)
- resistance (charging coil)
- resistance (trigger coil)
- regulator/rectifier
- testing
- starter motor
- testing voltage
- removing
- installing
- starter relay
- cdi unit
- troubleshooting
- drive system
- general information
- special tools
- front drive actuator
- removing
- installing
- front differential
- removing differential
- disassembling input shaft
- assembling input shaft
- disassembling pinion gear
- shimming procedure/shim selection
- backlash
- ring gear end-play
- ring gear/thrust button
- removing
- inspecting
- installing/shimming
- assembling differential assembly
- removing needle bearing
- installing needle bearing
- removing/installing axle seal
- installing differential
- drive axles
- removing rear drive axle
- removing front drive axle
- cleaning and inspecting
- disassembling axles
- installing rear drive axle
- installing front drive axle
- rear gear case
- removing
- installing
- hub
- removing
- cleaning and inspecting
- installing
- hand brake lever/master cylinder assembly
- removing
- inspecting
- installing
- hydraulic brake caliper
- removing/disassembling
- cleaning and inspecting
- assembling/installing
- troubleshooting drive system
- troubleshooting brake system
- suspension
- shock absorbers
- removing
- installing
- front a-arms
- removing
- cleaning and inspecting
- installing
- rear a-arms
- removing
- cleaning and inspecting
- installing
- wheels and tires
- tire size
- tire inflation pressure
- removing
- cleaning and inspecting
- installing
- checking/inflating
back cover