Jaguar MK I and MK II 1956 to 1969 - Service Manual - Repair Manual

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JAGUAR MK I & MK II 1956-1969 INCLUDING 240-340

- English Service Manual to Jaguar MK I and MK II 1956 to 1969

CONTENTS:

JAGUAR MKI & MKII 1956-1969 SERVICE MANUAL

01 GENERAL INFORMATION
Index to Sections
General Information
Index
Car Identification
General Data
Performance Data
Operating Instructions
Automatic Transmissions
Summary of Maintenance
Recommended Lubricants
Multi-grade Engine Oils
Recommended Hydraulic Fluids
Service Departments
Conversion Tables

02 ENGINE


Engine
Data
Routine Maintenance
Recommended Lubriacants
Engine Removal & Refitting
Engine to Dismantle
Engine to Assemble
Decarbonising & Grinding Valves
Compression Pressures
Connecting Rod & Bearings
Camshafts
Crankshaft
Crankshaft Damper & Pulley
Cylinder Block
Cylinder Head
Exhaust Manifolds
Flywheel
Ignition Timing
Inlet Manifold
Oil Filter
Oil Pressure Relief Valve
Oil Pump
Oil Sump
Pistons & Gudgeon Pins
Spark Plugs
Tappets, Guides & Pads
Timing Gear
Valves & Springs
Valve Guides
Valve Seat Inserts
Valve Timing
Engine Mountings
Engine Stabilizer
Air Cleaners

03 CARBURETTERS & FUEL SYSTEM
Carburetters & Fuel System
Index
Carburetters - 2.4 litre
Carburetters - 3.4 litre
Fuel System

04 COOLING SYSTEM
Cooling System
Index
Data
Routine Maintenance
Frost Precautions
Radiator
Fan
Fan Belt
Thermostat
Water Pump
Water Temperature Gauge

05 CLUTCH
Clutch
Index
Data
Routine Maintenance

General Instructions
Bleeding the System
Flushing the System
Flexible Hose
Master Cylinder
Slave Cylinder
Clutch Unit
Fault-Finding

06 GEARBOX & OVERDRIVE
Gearbox & Overdrive
Index
Data
Gearbox - to remove & refit
Gearbox - to dismantle
Gearbox - to re-assemble
Overdrive
Data
Operating Instructions
Dismantling & Re-assembling
Components
Fault Finding
Service Tools

07 PROPELLER SHAFTS
Propeller Shafts
Index
Data
Standard Transmission Models
Overdrive Models
Automatic Transmission Models
Centre Bearing
Divided Shaft Alignment
Universal Joints

08 REAR AXLE
Rear Axle
Index
Data
Removal & Refitting
Axle Shafts
Dismantling the Differential
Final Assembly
Thornton "POWR-LOK" Differential

09 STEERING
Steering
Index
Data
Steering Unit
Wormshaft End Float
Rocker Shaft End Float
Steering Wheel
Upper Steering Column
Lower Steering Column
Steering Idler Assembly
Steering Arm
Tie Rod
Track Rod
Front Wheel Alignment
Lock Stop Adjustment

10 FRONT SUSPENSION
Front Suspension
Index
Data
Front Suspension Assembly
Removal & Refitting
Bump Stops
Hydraulic Dampers
Coil Springs
Wheel Hubs
Stub Axle Carriers
Lower Wishbone
Upper Wishbone
Castor Angle Adjustment
Camber Angle Adjustment
Anti-Roll Bar
Rear Suspension
Index
Data
Rear Springs
Centre Mounting Rubbers
Front Mounting Rubbers
Spring Eye Bush
Hydraulic Dampers
Panhard Rod

11 BRAKES
Brakes
Index
Brakes - drum type
Data
Handbrake
Brakes - disc type
Data
5 1/2" Vacuum Servo Unit
6 7/8" Vacuum Servo Unit
Supplement to Brakes
Index

12 WHEELS & TYRES
Wheels & Tyres
Index
Data
Tyres

13 BODY & EXHAUST SYSTEM
Body & Exhaust System
Index
Body
Facia Panel
Bonnet
Boot Lid
Windscreen
Bumpers
Doors
Radiator Grille
Door Glass
Rear Seat Cushion & Slides
Window Regulators
Door Locks
Rear Light Glass
Petrol Filler Lid
Accidental Damage
Exhaust System

14 HEATING & WINDSCREEN WASHING EQUIPMENT
Index
Car Heating & Ventilating System
Windscreen Washing Equipment

15 ELECTRICAL
Electrical & Instruments
Index
Battery
Distributor
Flasher Units
Fuse Unit
Generator
Horns
Lamps
Voltage Regulator
Starter Motor
Windscreen Wiper
Electric Clock
Overdrive Switches
Flashing Indicator Control
Wiring Diagram
Instruments


JAGUAR MKI & MKII 1956-1969 PARTS MANUAL

01 GENERAL INFORMATION
General Information
Index to Sections
Index to Parts

02 ENGINE
Cylinder Block
Cylinder Blocks
Crankshaft
Main Bearings
Crankshaft Damper & Pulley
Connecting Rods
Flywheel
Piston Assemblies
Oil Sump
Oil Pipes & Hose
Dipstick
Dynamo Link
Engine Mountings
Engine Gasket Sets
Plate 1
Oil Pump
Oil Pump
Oil Pipes
Plate 2
Oil Cleaners
Oil Cleaner - type 1
Plate 3
Oil Cleaner - type 2
Plate 4
Oil Cleaner - type 3
Plate 5
Oil Cleaner - type 4
Plate 6
Water Pump
Water Pump
Driving Belt
Fan
Pulley
Hoses
Return Pipes
Feed Pipes
Plate 7
Cylinder Head
Cylinder Head
Cylinder Head Gasket Set
Valves & Springs
Tappet
Camshaft
Camshaft Cover
Oil Pipes
Breather
Exhaust Manifold

Inlet Manifold
Water Outlet Pipe
Thermostat
Spark Plug & H.T. Lead
Plate 8
Timing Gear
Timing Gear
Camshaft Sprocket
Idler Sprocket
Eccentric Shaft
Intermediate Sprocket & Shaft
Timing Chains
Timing Dampers & Chain Tensioner
Timing Cover
Dynamo Adjusting Link
Plate 9
Carburetters & Petrol Filter
Carburetters
Carburetter Service Kit
Carburetters Linkage
Petrol Filter
Plate 10
Air Cleaners
Air Cleaner - 1st type
Plate 11
Air Cleaner - 2nd type
Plate 12
Air Cleaner - 3rd type
Plate 13
Accelerator Controls
Accelerator Controls - RHD - 1st type
Plate 14
Accelerator Controls - RHD - 2nd type
Plate 15
Accelerator Controls - RHD - 3rd type
Plate 16
Accelerator Controls - LHD - 1st type

Plate 17
Accelerator Controls - LHD - 2nd type
Plate 18
Accelerator Controls - LHD - 3rd type
Plate 19
Accelerator Controls - RHD - auto - 1st type
Page 20
Accelerator Controls - RHD - auto - 2nd type
Plate 21
Accelerator Controls - RHD - auto - 3rdtype
Plate 22
Accelerator Controls - LHD - auto - 1st type
Plate 23
Accelerator Controls - LHD - auto - 2nd type
Plate 24
Accelerator Controls - LHD - auto - 3rd type
Plate 25

03 CLUTCH
Clutch Unit
Clutch Unit - 1st type

Plate 26
Clutch Unit - 2nd type
Plate 27
Clutch Controls
Clutch Housing
Slave Cylinder
Clutch Hose
Clutch Master Cylinder
Clutch Pedal
Plate 28
Gearbox Assemblies
Standard Gearbox Assembly - "G.B." series
Plate 29
Plate 30
Standard Gearbox Assembly - "JC" series
Plate 31
Plate 32
Overdrive Gearbox Assembly - "GBN" series
Plate 33
Plate 34
Overdrive Gearbox Assembly - "JCN" series
Plate 35
Plate 36
Overdrive Units
Overdrive Unit - 28/1474
Plate 37
Plate 38
Overdrive Unit - 28/3028
Plate 39
Plate 40
Overdrive Unit - 28/61740
Plate 41

04 AUTOMATIC TRANSMISSION
Automatic Transmission Units
Automatic Transmission Unit - 1st type
Plate 42
Plate 43
Plate 44
Plate 45
Automatic Transmission Unit - 2nd type
Plate 46
Plate 47
Plate 48
Plate 49
Automatic Transmission Unit - 3rd type
Plate 50
Plate 51
Mounting Details
Plate 52
Hand Controls
Hand Controls - 1st type
Plate 81
Hand Controls - 2nd type
Plate 82
Hand Controls - 3rd type
Plate 83

05 PROPSHAFT & REAR AXLE
Propeller Shafts
Propeller Shaft - std. gearbox
Plate 53
Propeller Shaft - auto transmission - 1st type
Plate 54
Propeller Shaft - auto transmission - 2nd type
Plate 55
Propeller Shaft - overdrive gearbox - 1st type
Plate 56
Propeller Shaft - overdrive gearbox - 2nd type
Plate 57
Rear Axles
Rear Axle - 3.4 litre & 340 - std. or auto
Plate 58
Rear Axle - 3.4 litre w/overdrive
Plate 59
Rear Axle - "POWR-LOK" - 3.8 litre- std. or auto
Plate 60
Rear Axle - "POWR-LOK" - 3.8 litre- overdrive
Plate 61

06 SUSPENSION & ROAD WHEELS
Front Suspension
Front Suspension
Front Crossmember
Mountings & Bumpstop
Upper Wishbone Assembly
Ball Joints
Lower Wishbone Lever
Coil Spring
Shock Absorber
Stub Axle
Front Hub
Front Brake Calipers
Tie Rod Levers
Tie Rod Assemblies
Anti-Roll Bar
Steering Box Assembly
Steering Idler Assembly
Plate 62
Rear Suspension
Road Spring
Panhard Rod Assembly
Rear Torque Arm Assembly
Shock Absorber
Plate 63
Road Wheels

07 STEERING
Steering Box Assembly - 1st type
Plate 74
Steering Box Assembly - 2nd type
Plate 75
Steering Box Ass'y - power assisted - 1st type
Plate 76
Steering Box Ass'y - power assisted - 2nd type
Plate 77
Oil Pump - power assisted steering
Plate 78
Hydraulics - power assisted steering
Plate 79
Steering Column
Plate 80

08 BRAKES
Front Brakes
Front Brakes - 1st type
Brake Calipers
Brake Pads
Brake Hose
Brake Disc
Plate 64
Front Brakes - 2nd type
Brake Calipers
Brake Pads
Brake Disc
Plate 65
Front Brakes - 3rd type
Brake Calipers
Brake Pads
Brake Disc
Plate 66
Rear Brakes
Rear Brakes - 1st type
Brake Calipers
Brake Pads
Handbrake Mechanism
Brake Disc
Brake Hose
Rear Hub
Plate 67
Rear Brakes - 2nd type
Brake Calipers
Brake Pads
Handbrake Mechanism
Brake Disc
Brake Hose
Rear Hub
Plate 68
Brake Servo - 6 7/8"
Brake Servo - 6 7/8"
Plate 69
Reservac Tank
Plate 70
Brake Controls
Brake Controls
Brake Fluid Container
Hysdraulic Pipes & Hoses
Brake Master Cylinder
Brake Pedals
Brake Servo
Hydraulics & Hoses
Plate 71
Brake Controls - automatic gearbox
Brake Fluid Container
Hydraulic Pipes & Hoses
Brake Master Cylinder
Brake Pedal
Brake Servo
Hydraulic Pipes & Hoses
Plate 72
Handbrake Controls
Handbrake Assembly
Handbrake Cable
Plate 73

09 COOLING & HEATING
Cooling

Radiator Assemblies
Filler Caps
Fan Shield
Radiator Hoses
Plate 84
Heater
Heater Casing
Water Radiator
Heater Motor
Feed Pipes & Hoses
Water Valve
Return Pipes & Hoses
Heater Controls
Cables
Plate 98

10 EXHAUST
Down Pipes
Silencer
Tail Pipes
Heat Shields
Plate 85

11 FUEL
Petrol Tank
Filler Cap
Petrol Tank Element
Petrol Pump
Petrol Pipes
Petrol Filter
Plate 86

12 BODY
Body Shells
Body Underframe
Plate 87
Body Panels
Roof Panel

"A" Post Panels
"B" & "C" Post Panels
"D" Post Panels
Sill Panels
Front Wings
Bonnet Fittings
Windscreen Header Panel
Bonnet Assembly
Front Door Assemblies
Door Fittings
Rear Door Assemblies
Door Fittings
Boot Lid Assembly
Rear Wheel Covers
Seat Runners
Plate 88
Body Fittings
Front Bumper
Front Number Plate Carrier
Headlamp Motif
Horn Grille
Radiator Grille
Bonnet Seals
Sun Visors
Windscreen Glass
Interior Mirror
Gearbox Cover
Demisters & Ventilators
Tread Plates
Scuttle Casings
Front Seats
Roof Lining
Facia Panels
Cubby Box
Cappings
Carpets & Felts
Trim Details
Backlight Glass
Boot Fittings
Rear Number Plate Fittings
Emblems
Sealing Rubbers
Rear Bumper
Chrome Finishers & Beads
Doors & Fittings
Plate 89
Plate 90
Plate 91
Plate 92
Plate 93
Plate 94
Plate 95
Body Fittings - automatic transmission
Carpet Felts
Carpets
Trim Panels

13 TOOL KIT
Tool Kit

14 OPTIONAL EXTRAS
Radios & Speakers
Wheel Discs & Rimbellishers
Towing Bar
Door Locks
Steering Wheels
Rear Door Locks
Seat Assemblies
Petrol Tank
Spare Wheel Clamp
Sliding Roof
Seat Belts
Key Fob
Lock & Ignition Switch

15 ELECTRICAL EQUIPMENT
Electrical Equipment
Dynamo
Starter Motor
Ignition Coil
Distributor
Petrol Pump
Control Box
Fuse Box
Instrument Panel
Switches - dash
Instruments
Headlamps
Headlamp Dipper Switch
Lamp Assemblies
Horns
Switches - column
Fog Lamps
Windscreen Wipers
Battery
Harnesses
Electrical Cables
Rubber Grommets & Plugs
Cable Clips
Plate 99
Plate 100
Plate 101
Windscreen Washer
Electrical Equipment - automatic transmission
Starter
Solenoids
Speedometers
Harnesses
Rubber Grommets & Plugs
Switch Covers
Electrical Equipment - overdrive
Overdrive Switches
Solenoids
Speedometer
Harnesses
Rubber Grommets & Plugs
Switch Covers