KTM 60 65 SX Engines - Service Manual - Repair Manual

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KTM 60 SX, 65 SX ENGINE - WORKSHOP, SERVICE, REPAIR MANUAL

- English Service Manual / Repair Manual, for KTM 60 65 SX Engines.
 

CONTENTS:

Service-Informations
General Information
- Carburetor Adjustment
- Bleeding Of The Hydraulic Clutch
- Special Tools
- Cleaning
- Storage
Removing And Refitting Engine
- Removing Engine
- Refitting Engine
Disassembling Engine
- Clamp The Engine Into The Mounting Rack,Removing Of Kickstarter And Shift Lever
- Draining Gear Oil
- Dismount Of Cylinder Head, Cylinder And Piston
- Dismantle The Water Pump
- Remove The Clutch Cover
- Dismantle Clutch
- Primary Drive
- Remove Kickstarter Shaft
- Remove Shift Shaft And Shifting Mechanism
- Remove Intake Flange And Reed Valve Housing
- Remove Ignition System Up To Model 2002
- Remove Ignition System From Model 2003
- Removing The Engine Sprocket
- Separating The Housing Halves
- Removing The Transmission Shafts
- Removing The Crankshaft Of The Engine Housing
Servicing Individual Components
- Works On The Left Housing Half
- Works On The Right Housing Half
- Measuring The Crankshaft
- Works On The Clutch Cover
- Dismantling And Checking The Water Pump
- Checking The Piston
- Piston Ring End Gap
- Measuring Piston And Cylinder, Piston Fitting Clearance
- Reed Valve Housing, Intake Flange
- Disassembling The Shifting Shaft
- Shifting Mechanism - Checking Parts For Wear
- Preassembling The Shifting Shaft
- Clutch - Checking Parts For Wear
- Preassembling The Disc Package
- Preassemble And Assemble The Clutch Release
- Preassembling The Kickstarter Shaft
- Transmission - Checking Parts For Wear
- Assembling The Main Shaft
- Assembling The Counter Shaft
Assembling Engine
- Inserting The Crankshaft
- Mount Transmission And Shift Mechanism
- Assembling The Engine Housing
- Mount Kickstarter Shaft
- Mount Shift Mechanism And Shift Shaft
- Assemble Clutch
- Mount Primary Drive
- Mount Ratchet Gear, Preload The Kickstarter Shaft
- Mount Clutch Cover
- Mount The Engine Sprocket
- Mount Reed Valve Housing And Inktake Flange
- Mount Piston And Cylinder
- Adjusting Dimension „X“
- Ignition, Adjusting The Ignition Up To Model 2002
- Ignition, Adjusting The Ignition From Model 2003
- Mount Cylinder Head
- Mount Kickstarter
- Mount Ignition Cover
- Filling Gear Oil
Trouble Shooting
- Trouble Shooting
- Resistor Values Of The Ignition System
- Measurement With Peak Voltage Adapter
Technical Specifications
- Model 1998/99 - Engine
- Model 1998/99 - Chassis
- Model 2000 - Engine
- Model 2000 - Chassis
- Model 2001 - Engine
- Model 2001 - Chassis
- Model 2002 - Engine
- Model 2002 - Chassis
- Model 2003 - Engine
- Model 2003 - Chassis
- Tolerances And Fitting Clearances
- Tightening Torques - Engine
- Tightening Torques - Chassis
Periodic Maintenance Schedule
- Model 1998
- Model 2001
- Model 2002
- Model 2003