Ducati Streetfighter 1098 - Service Manual - Taller - Reparation - Reparaturanleitung - Officina

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DUCATI STREETFIGHTER 1098 - SERVICE MANUAL - MANUALE DI SERVIZIO - MANUEL DE REPARATION - REPARATURANLEITUNG - MANUAL DE TALLER


- English, Italiano, French, Spanish, German, Portuguese and Japanese Service Manual for motorcycles Ducati Streetfighter 1098.

 
INDEX:

Section A
General 0
1 - How to use this manual 3
- Layout of the manual 4
2 - Symbols - Abbreviations - References 5
- Product specifications 6
3 - Hazardous Products - Warnings 8
- General safety rules 8
- General maintenance indications 10
Information about the model 0
1 - Identification data 3
- Identification data for the Superbike 1098 3
Technical data 0
1.1 - Technical specifications 3
- General 3
- Colours 4
- Transmission 4
- Timing system/valves 5
- Crankshaft 5
- Cylinder/Piston 5
- Gearbox 6
- Cooling system 6
- Front wheel 6
- Front suspension (1098) 6
- Front suspension (1098S) 7
- Rear wheel 7
- Rear suspension (1098) 7
- Rear suspension (1098S) 7
- Hydraulic brakes 8
- Charging system/alternator 8
- Injection - ignition system 8
- Fuel system 8
- Lights/instrument panel 9
1.2 - Dimensions 10
2 - Fuel, lubricants and other fluids 11
3 - Torque settings 12
- Frame torque settings 12
- Engine torque settings 13
4 - Service tools 16
- Special tools for the engine 16
Special tools for the frame 22
Use and maintenance 0
1 - Preliminary checks 3
- Running-in precautions 3
- Pre-ride checks 4
2 - Starting - Engine warmup 5
- Starting the engine 5
3 - Routine maintenance table 6
- Programmed maintenance plan: operations to be carried out by the dealer 6
- Programmed maintenance plan: operations to be carried out by the dealer 8
4 - Maintenance operations 9
- Checking the engine oil level 9
- Changing the engine oil and filter cartridge 10
- Checking valve clearances 13
- Adjusting the valve clearances 14
- Checking the coolant level 15
- Change the coolant 16
- Changing and cleaning the air filters 17
- Changing the brake fluid 19
- Draining the braking circuit 22
- Fill the brake system with fluid 24
- Changing the clutch fluid 27
- Draining the clutch hydraulic circuit 28
- Filling the clutch circuit 30
- Adjusting the steering head bearings 32
- Adjusting the chain tension 33
- Checking brake pad wear and changing brake pads 35
- Adjusting the throttle cable 38
- Adjusting the clutch lever and front brake lever 40
- Adjusting the position of the gearchange and rear brake pedals 41
- Adjusting the front fork 42
- Adjusting the rear shock absorber 43
- Adjusting the rear ride height 45
5 - Diagnostic instruments 47
- Description of the Ducati Diagnostic System instrument 48
- Tester power supply 50
- DDS tester 53
- Checking and adjusting timing belt tension 54
- Resetting the throttle position sensor (TPS) 58
- Adjusting the idle speed 62
- Checking the engine oil pressure 66
- Cylinder compression test 71
- Fuel pressure test 74
- Immobilizer override procedure 77
Guided diagnosis 81
- Testing the battery charging system 84
- Deactivating the “maintenance” indication on the instrument panel 87
Icons table 90
Fairings 0
1 - Headlight shell - rear-view mirrors 3
- Removal of the rear-view mirrors 4
- Refitting the rear-view mirrors 5
- Removal of the headlight shell 6
- Refitting the headlight shell 8
2 - Fairing panels 11
- Removal of the side fairings 12
- Removal of the front shield 14
- Refitting the front shield 14
- Refitting the side fairings 15
3 - Seat - seat cowling and side panels 17
- Removal of the seat 18
- Removal of the side panels and seat cowling 19
- Refitting the side panels and seat cowling 22
- Refitting the seats 26
- Refitting the pillion seat 27
4 - Front mudguard 28
- Removal of the front mudguard 28
Refitting the front mudguard 29
Controls - Devices 0
1 - Throttle and choke controls 3
- Adjusting the throttle cable 4
- Removal of the throttle cable 4
- Refitting the throttle twistgrip 5
2 - Hydraulic clutch control 7
- Removal of the clutch master cylinder assembly 8
- Refitting the clutch master cylinder assembly 9
- Removal of the clutch slave cylinder 11
- Refitting the clutch slave cylinder 13
3 - Front brake control 16
- Removal of the front brake master cylinder 17
- Refitting the front brake master cylinder 18
4 - Rear brake control 19
- Removal of the complete rear brake control 20
- Disassembly of the rear brake master control 21
Refitting the rear brake control 22
5 - Gearchange control 23
- Removal of the complete gearchange control 24
- Disassembly of the gearchange control 25
Refitting the gearchange control 26
Wheels - Suspension - Brakes 0
1 - Front wheel 3
- Removal of the front wheel 4
- Overhauling the front wheel 6
- Refitting the front wheel 9
2 - Front fork (1098) 11
- Removal of the front forks 12
- Overhauling the front forks 13
- Refitting the front forks 20
3 - Hydraulic front brake 22
- Maintenance operations 23
- Removal of the front brake system 24
- Refitting the brake discs 26
- Overhauling the front brake components 27
- Refitting the front brake system 28
4 - Rear wheel 30
- Removal of the rear wheel 31
- Overhauling the rear wheel 32
- Refitting the rear wheel 33
5 - Rear swingarm 34
- Removal of the rear eccentric hub 35
- Removal of the rear eccentric hub 37
- Removal of the swingarm 39
- Inspecting the swingarm pivot shaft 41
- Overhauling the rear swingarm 42
- Refitting the swingarm 46
6 - Hydraulic rear brake 48
- Removal of the rear brake caliper 49
- Removal of the rear brake disc 50
- Refitting the rear brake caliper 51
7 - Rear suspension 52
- Rear suspension system 53
- Removal of the rear shock absorber 54
- Overhauling the rear shock absorber 55
- Removal of the rear suspension rocker arm 56
- Overhauling the rear suspension rocker arm 57
- Disassembly and overhaul of the shock absorber tie-rod 58
Refitting the rear suspension 59
8 - Final drive 61
- Inspecting the final drive 62
- Removal of the front sprocket 63
- Refitting the front sprocket 65
- Renewal of the rear sprocket 67
- Refitting the rear sprocket 68
- Washing the chain 69
Lubricating the chain 69
Frame 0
1 - Handlebars 3
- Removal of the handlebars 4
- Refitting the handlebars 5
2 - Steering 6
- Adjusting the steering head bearings 7
- Steering angle adjustment 8
- Removal of the steering head components 9
- Refitting the steering head components 11
3 - Steering damper (1098) 14
- Removal of the steering damper 15
- Refitting the steering damper 16
4 - Footrest brackets 17
- Removal of the footrests 18
- Refitting the footrests 19
5 - Stands 20
- Removal of the sidestand. 21
- Refitting the sidestand 23
6 - Frame inspection 24
- Disassembly of structural components and the frame 25
- Checking the frame 29
- Reassembly of structural components and the frame 31
7 - Number plate holder 33
Removal of the number plate holder 34
Fuel / Exhaust System 0
2 - Fuel tank 3
- Removal of the fuel tank 4
- Removal of the fuel filler cap assembly 6
- Refitting the fuel filler cap assembly 7
- Renewal of the fuel tank flange 8
- Refitting the fuel tank flange 9
Refitting the fuel tank 10
6 - Airbox - Throttle Body 14
- Removal of the throttle body 15
- Refitting the airbox and throttle body 23
7 - Air intake 29
- Removal of the air filters 30
- Refitting the air filters 31
8 - Exhaust system 32
- Removal of the exhaust system 33
Refitting the exhaust system 37
Injection - ignition system 0
2 - Fuel injection-ignition system 3
3 - System components 4
- Electronic Control Unit (ECU) 4
- Removal of the battery support 6
- Refitting the battery support 9
- Electric injector 14
- Air pressure sensor 15
- Coolant temperature sensor 16
- Air temperature sensor 17
- Ignition coils 18
- Throttle Position Sensor (TPS) 21
- Rpm/timing sensor 22
- Injection relay 23
CAN Line 24
Engine 0
1 - Removal–refitting of the engine assembly 5
- Removal of the engine 6
- Refitting the engine 9
2.1 - Lubrication system: oil pump 10
- Removal of the oil pump 11
- Disassembly of the oil pump 12
- Reassembly of the oil pump 13
- Refitting the oil pump 14
2.2 - Lubrication system: oil cooler 15
- Removal of the lubrication system 16
- Oil cooler inspection 18
Refitting the lubrication system 18
3.2 - Cooling system: radiator 20
- Removal of the radiator 21
- Renewal of the cooling fan 23
- Refitting the radiator 24
- Removal of the cooling system hoses and unions 26
- Refitting the cooling system hoses and unions 29
3.3 - Cooling system: water pump 32
- Removal of the water pump 33
- Refitting the water pump 36
4.1 - Cylinder head assemblies: checks and adjustments 41
- Checking and adjusting the valve clearances 42
- Checking valve lift 44
- Checking the engine timing 46
4.2 - Cylinder head assemblies: timing 49
- Removal of the timing belt covers 50
- Removal of the tensioner pulley/timing belt 51
- Removal of the camshaft pulleys/idler pulley 51
- Removal of the tensioner and idler pulley mounting studs 52
- Disassembly of the camshaft pulleys 53
- Removal of the timing belt driveshaft pulleys 54
- Refitting the timing belt driveshaft pulleys 56
- Refitting the idler and tensioner pulley mounting studs 58
- Reassembly of the timing pulleys 59
- Refitting the camshaft pulley/idler pulley 60
- Refitting the timing belts 63
- Refitting the timing covers 65
4.4 - Cylinder head assemblies: camshafts 66
- Removal of the camshafts 67
- Checking the camshafts and supports 69
- Refitting the camshafts 70
- Removal of the intake manifold and coolant union 76
- Refitting the intake manifold and coolant union 77
4.5 - Cylinder head assemblies: valves–rocker arms 78
- Removal of the cylinder heads 79
- Removal of the valves 80
- Removal of the valve rocker arms 81
- Overhaul of cylinder head components 84
- Reassembly of the cylinder head 91
- Fitting the cylinder head assemblies 98
5 - Cylinder/piston assemblies 100
- Disassembly of the cylinder/piston 101
- Overhaul of the cylinder barrel/piston components 104
- Refitting the cylinder/piston assembly 109
6.1 - Clutch assembly: clutch 113
- Description 114
- Disassembly of the clutch 115
- Inspection and overhaul of the clutch components 120
Reassembly of the clutch 122
6.2 - Clutch assembly: right-hand side crankcase cover 126
- Removal of the right-hand side crankcase cover 127
- Disassembly of the right-hand side crankcase cover 128
- Reassembly of the right-hand crankcase cover 129
- Refitting the right-hand side crankcase cover 131
6.3 - Clutch assembly: primary drive gears 133
- Removal of the primary drive gears 134
- Refitting the primary drive gears and checking backlash 137
7.1 - Gearbox assembly: gearchange mechanism 140
- Removal of the gearchange mechanism 141
- Disassembly of gear interlock plunger and pawl assembly 143
- Refitting the gear interlock plunger and pawl assembly 144
- Refitting the gearchange mechanism 145
7.2 - Gearbox assembly: gearbox shafts 147
- Removal of the gearbox assembly 148
- Disassembly of the gearbox shafts 150
- Overhaul of the gearbox 155
- Inspection of the gear selector forks 156
- Inspection of the gear selector drum 157
- Reassembly of the gearbox shafts 158
- Reassembly of the gearbox 162
8 - Flywheel/alternator 163
- Removal of the left-hand side crankcase cover 164
- Disassembly of the left-hand crankcase cover 166
- Removal of the flywheel/alternator assembly 167
- Overhaul of the flywheel/alternator assembly 169
- Refitting the flywheel/alternator assembly 177
- Refitting the left-hand crankcase cover 179
9.1 - Crankcase assembly: external components 182
- Removal of external components 183
- Refitting the external components 186
- Removal of the timing gears 190
- Refitting the timing gears 191
- Removal of the starter motor idler gear 192
- Refitting the starter motor idler gear 193
- Checking the engine sensor air gap 194
9.2 - Crankcase assembly: crankcase halves 195
- Separation of the crankcase halves 196
- Overhaul of the crankcase halves 199
- Main bearings 203
- Reassembly of the crankcase halves 204
- Shimming the shafts 207
- Reassembly of the crankcase halves 212
9.3 - Crankcase assembly: connecting rods 218
- Removal of the connecting rods assembly 219
- Disassembly of the connecting rods 220
- Overhaul of the connecting rods 221
- Reassembly of the connecting rods 226
Refitting the connecting rods. 228
Electric system 0
1 - Wiring diagram 4
- Key to wiring diagram 5
- Wiring colour codes 6
- Key to fusebox 6
- Routing of wiring on frame 7
- Plate 1 9
- Plate 2 9
- Plate 3 10
- Plate 4 10
- Plate 5 11
- Plate 6 11
- Plate 7 12
- Plate 8 13
- Plate 9 14
- Plate 10 14
- Plate 11 15
- Plate 12 15
- Plate 13 16
- Plate 14 17
- Plate 15 18
- Plate 16 19
- Plate 17 20
- Plate 18 21
- Plate 19 22
- Plate 20 23
- Plate 21 24
- Plate 22 24
- Plate 23 25
- Plate 24 26
- Plate 25 27
- Plate 26 28
- Plate 27 29
- Plate 28 30
- Plate 28 31
- Plate 29 32
- Plate 30 33
- Plate 31 34
- Plate 32 35
- Plate 33 36
- Plate 34 37
- Plate 35 38
2 - Battery charging system 39
- Checking the battery charging system 39
- Recharging the battery 40
- Topping up the electrolyte 41
- Battery 44
- Alternator 46
Regulator/rectifier 49
3 - Electric starting system 52
- Electric starting system 52
- Starter motor 53
- Starter contactor 56
4 - Lights and indicating devices 59
- Changing light bulbs 59
- High beam headlights relay 62
- Headlight aim 64
5 - Indicating devices 65
- Checking the indicating system components 65
- Coolant temperature sensor 72
- Fan relay 73
- Checking operation of the fan relay 73
- Changing light bulbs 74
6 - Protection and safety devices 78
- Checking protection and safety device components 78
- Checking the fuses 80
7 - Instruments 81
- Instrument panel 81
- Instrument panel system 82
- Display settings and functions 84
8 - Immobilizer and transponder 102
9 - Diagnostic instruments 110
- Using a multimeter to check the electrical systems 110
10 - USB Data Acquisition (DAQ) (for 1098S only)