BMW R 850, R 1100 - Multilanguage Service Manual (Deutsch, English, Español, Francais, Italiano)

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BMW R 850, R1100 - MANUAL DE TALLER - SERVICE MANUAL - MANUEL REPARATION


- Multilanguage (English, Español, Deutsch, Français and Italiano) Repair Manual, to motorcycles BMW R 850, R1100.
- The manual is in PDF format, which can be consulted from the computer, to print the complete manual or the necessary part for the repair.

 CONTENTS:

ENGLISH
Repair Manual
Introduction
Contents
Maintenance Schedule
Pre-delivery check
Service Data
00 Maintenance and general instructions
Tightening torques R 1100 RS / R 1100 RT
Tightening torques R 850/1100 GS und R 850/1100 R
Operating materials
Key to maintenance intervals
Change engine oil, renew oil filter element
Change the oil in the gearbox and rear wheel drive...
Changing oil in gearbox
Changing oil in rear wheel drive
Checking battery acid level/topping up if necessar...
Renewing air cleaner
Renewing fuel filter
Checking/renewing spark plugs
Taking up slack at cylinder heads
Checking/adjusting valve operating clearances
Adjusting Poly-V belt
Renewing Poly-V belt  (40 000 km/24 000miles)
Checking brake pads and discs for wear/renewing
Checking brake pads for wear
Renewing brake pads – front brake
[RS] Renewing brake pads - rear brake
[GS/R/RT] Renewing brake pads - rear brake
Checking brake discs for wear
Checking brake fluid level/topping up
Bleeding/renewing the brake fluid using the handbr...
Bleeding front brake circuit/renewing fluid
Bleeding rear brake circuit/renewing brake fluid
Grease the centre stand [RS], side stand and clutc...
[RS] Cleaning and greasing the windshield adjustin...
[RS] Grease front suspension strut at its lower at...
Checking/adjusting clutch operating clearance
Checking tightness of rear wheel studs
[RS] Check tightness of screws at adjustable handl...
[R] Check steering damper
Taking up slack on hose clips at intake stub pipen...
Checking front wheel bearings/ checking tilt play ...
Checking swinging arm bearings, adjusting if neces...
Checking/adjusting throttle synchronisation and CO...
Final inspection with road safety and functional c...
11 Motor
Technical Data
Sectioned drawing of engine
Lubricating oil circuit
Coolant circuit
Cooling oil circuit (with oil thermostat)
Removing engine
Dismantling engine
Removing cylinder head cover
Locking the engine in the TDC position
Removing and installing chain tensioner
Removing valve gear holder
Dismantling/reassembling valve gear holder
Removing cylinder head
Dismantling, checking, repairing and re-assembling...
Removing cylinder barrel
Removing/dismantling piston
Checking pistons and cylinders
Assemble pistons
Removing/installing conrod
Removing and installing alternator cover with engi...
Removing alternator mount cover
Renewing radial shaft seal in alternator mount cov...
Renewing radial shaft seal for rotary breather
Removing auxiliary-shaft drive
Removing oil pump
Oil temperature regulator
Removing radial shaft seal on crank- shaft with en...
Dismantling crankcase
Removing crankshaft, auxiliary shaft and timing ch...
Removing and installing oil pick-up basket
Replacing oil level sight glass
Removing conrods
Checking conrods
Measuring main and big end bearing play
Install main bearings
Measuring big end bearing play
Assembling engine
Installing conrod
Installing crankshaft
Installing timing chain tensioning and slide rails...
Installing auxiliary shaft/timing chains
Assembling engine block
Installing radial seal on crankshaft
Installing clutch housing
Installing oil pump
Installing auxiliary shaft drive
Installing pistons
Installing cylinders
Installing cylinder head
Adjusting valve clearances
Installing right cylinder head
Installing left cylinder head
Installing alternator mount cover
Installing magnetic gate/belt pulley
Installing alternator
Installing engin
12 Engine electrics
Technical Data
Removing and installing coil and ignition lead
Checking ignition coil resistance
Removing and installing alternator
Dismantling/reassembling alternator
Checking alternator
Checking armature for short to ground (earth)
Removing and installing starter motor
Dismantling/reassembling starter motor
Renewing carbon brushes
Checking starter motor
Checking starter relay
Removing and installing magnetic gate
Timing the ignition
13 Fuel preparation and control
Technical Data
Removing and installing air cleaner
Removing and installing throttle stub pipe
Removing and installing injectors
Removing and installing Motronic control unit
16 Fuel tank and lines
Technical Data
Removing and installing fuel tank
Removing and installing fuel filter, fuel pump and...
Removing and installing fuel filter
Removing and installing fuel pump and fuel level s...
Checking fuel pump pressure
Removing and installing fuel distributor and press...
18 Exhaust system
Removing and installing exhaust system
Removing and installing muffler (silencer)
Removing and installing front exhaust pipes
21 Clutch
Technical Data
Removing and installing clutch
Removing clutch
Installing clutch
Adjusting clutch operating clear- ance
23 Gearbox
Technical Data
Gearbox - sectioned drawing
Removing and installing clutch bear-ing/thrust rod...
Removing and installing gear shift pedal
Removing gearbox
Dismantling/reassembling
Replacing shaft seal on neutral switch
Removing gearbox cover
Removing selector drum
Removing gearbox shafts
Removing and installing input shaft sealing ring a...
Removing/dismantling/reassembling selector shaft
Removing and installing selector shaft seal
Removing deep-groove ball bearing from selector dr...
Removing taper roller bearing race from input shaf...
Installing deep-groove ball bearing on selector dr...
Installing taper roller bearing race on input shaf...
Removing and installing deep-groove ball bearing a...
Dismantling/reassembling input shaft
Disassembling/assembling input shaft (Clean Bearin...
Dismantling/reassembling output shaft
Installing gearbox shafts
Removing and installing output shaft seal
Installing selector shaft
Installing selector forks
Installing selector drum
Shimming gearbox shafts
Shimming the gearbox shafts (without Clean Bearing...
Example
Shimming the gearbox shafts (with Clean Bearing)
Example
Removing and installing taper roller bearing race
Checking friction coefficient of input shaft taper...
Installing gearbox cover
Removing and installing input shaft seal at housin...
Completing assembly of gearbox
Installing gearbox
31 Front fork
Technical Data
Removing and installing telescopic fork
Removing and installing telescopic fork without fo...
[RS] Removing and installing fork bridge
[GS/R/RT] Removing and installing fork bridge
Removing and installing slider tube bridge
[RS] Checking ball joint friction
[GS/R/RT] Checking ball joint/ball thrust bearing ...
Dismantling/reassembling telescopic fork
Dismantling telescopic fork
Assembling telescopic fork
Measuring telescopic fork
Removing and installing leading link
Dismantling/reassembling leading link
Removing and installing front suspension strut
[R] Removing and installing steering damper
Removing and installing ball head
Checking the steering damper
32 Steering
Technical Data
Removing and installing left handlebar fitting
Removing and installing right handlebar fitting
[RS] Removing and installing handlebar
[GS/R/RT] Removing and installing handlebar
Removing and installing wire cable distributor blo...
Removing and installing throttle cable
Removing and installing cold-start cable
Removing and installing clutch cable
33 Rear wheel drive
Technical Data
Rear wheel drive-sectioned drawing
Removing, dismantling, reassembling and installing...
Removing rear wheel drive
Removing input bevel pinion
Disassembling input bevel pinion
Assembling input bevel pinion
Installing input bevel pinion
Removing and installing taper roller bearing in re...
Removing crown wheel
Installing crown wheel
Checking/adjusting backlash
Checking tooth contact pattern
Shimming housing cover
Installing housing cover
Installing splined element
Installing rear wheel drive
Removing, dismantling, reassembling and installing...
Removing rear swinging arm
Removing and installing taper roller bearing
Removing and installing flexible gaiter
Removing drive shaft
Installing drive shaft
Installing rear swinging arm
Removing and installing suspension strut
34 Brakes
Technical Data
Removing and installing front brake caliper
Dismantling and assembling front brake caliper
Dismantling front brake caliper
Assembling front brake caliper
Removing and installing rear brake caliper
[RS] Dismantling and assembling rear brake caliper...
Dismantling rear brake caliper
Assembling rear brake caliper
[GS/R/RT] Dismantling and re- assembling rear brak...
Dismantling rear brake caliper
Assembling rear brake caliper
Removing and installing front brake disc
[RS] Removing and installing rear brake disc (atta...
[GS/R] Removing and installing rear brake disc (at...
[RT/R] Removing and installing rear brake disc (at...
[RS] Removing and installing front ABS sensor
[GS/R] Removing and installing front ABS sensor
[RT] Removing and installing front ABS sensor
[ABS] Adjusting front sensor gap
Marking sensor wheel
Checking and adjusting sensor gap
[RS] Removing and installing rear ABS sensor
[GS/R/RT] Removing and installing rear ABS sensor
[RS] Adjusting rear ABS sensor gap
Marking sensor wheel
Checking and adjusting sensor gap
[GS/R/RT] Adjusting rear ABS sensor gap
Marking sensor wheel
Checking and adjusting sensor gap
Removing, installing, dismantling and assembling f...
Removing and installing rear brake master cylinder...
Checking and adjusting relief clear- ance of pisto...
Removing and installing brake pedal
Removing and installing ABS unit
Removing the ABS unit
Installing the ABS unit
Removing and installing ABS relay and relay base
Removing ABS relay
Installing the ABS relay
Removing ABS relay base
Installing the ABS relay base
Removing and installing brake line (with ABS)
Removing and installing front ABS brake line
Removing and installing rear ABS brake line
36 Wheels and tyres
Technical Data
Removing and installing front wheel
Removing front wheel
Installing front wheel
Removing and installing wheel bearings
[RS/R/RT] Removing and installing rear wheel (cast...
Removing rear wheel
Installing rear wheel
[GS/R] Removing and installing rear wheel (spoked)...
Removing rear wheel
Installing rear wheel
Static balancing of front wheel/rear wheel
Checking front/rear wheel rim for runout
[GS/R (spoked wheel)] Removing and installing spok...
[GS/R (spoked wheel)] Centering wheel rim
Centering horizontal runout
46 Frame
Technical Data
General view, frame
[RT] General view of fairing sections
[RT] Removing and installing front mudguard
[RT] Removing and installing fairing sections
[RT] Removing and installing wind- shield
[RT] Removing and installing inner fairing panel
[RT] Removing and installing upper section of fair...
[RT] Removing and installing fairing holder
[RT] Removing and installing luggage rack/case hol...
[RT] Removing and installing rear fairing
[RT] Removing and installing number plate mount...
[RT] Removing and installing lower rear section
[RT/GS/R] Removing and installing center stand
Removing and installing side stand
[RT] Removing and installing left footrest plate
[RT] Removing and installing right footrest plate
[RT] Removing and installing frame
[RS] Removing and installing front mudguard
[RS] Removing and installing side sections of fair...
[RS] Removing and installing side sections of full...
[RS] Removing and installing wind- shield
[RS] Removing and installing adjustable windshiel...
[RS] Removing and installing inner fairing panel
[RS] Removing and installing top section of fairin...
[RS] Removing and installing fairing holder
Removing and installing frame
[RS] Removing and installing grab handle/case hold...
[RS] Removing and installing rear fairing
[RS] Removing and installing number plate bracket
[RS] Removing and installing lower rear section
Removing and installing rear section of frame
[RS] Removing and installing center stand
[RS] Removing and installing rear footrest plate
[RS/R] Removing and installing front footrest plat...
[GS/R] Removing and installing front mudguard
[GS] Removing and installing windshield

AND MORE....